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IAC Assessment: TT0171
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IAC Assessment: TT0171
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IAC Center Tennessee Technological University
Assessment Year 2016
Principal Product remanufatured turbochargers
NAICS 333618 - Other Engine Equipment Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $100,000,000-$500,000,000
# of Employees 392
Plant Area (Sq.Ft.) 140,000
Annual Production 14,000 Pieces
Production Hrs. Annual 7,200
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $481,055 7,477,400 kWh $0.06
Electricity Demand $189,603 17,085 kW-months/year $11.10
Natural Gas $110,527 17,332 MMBtu $6.38
TOTAL ENERGY COSTS $827,351
RECOMMENDED SAVINGS* $87,696 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $64,272
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$49,961
Cost:
$156,286
$41,915 654,915 $1,172 106 - - $6,874 - $41,915
654,915
kWh
$1,172
106
kW-months/year
-
-
MMBtu
$6,874
-
$
02: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$16,670
Cost:
$105,000
$18,630 291,085 $3,080 278 $(-5,040) (-790) - - $18,630
291,085
kWh
$3,080
278
kW-months/year
$(-5,040)
(-790)
MMBtu
-
-
$
03: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$11,200
Cost:
$110,000
$2,895 45,227 $7,585 683 $720 113 - - $2,895
45,227
kWh
$7,585
683
kW-months/year
$720
113
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,210
Cost:
-
$6,210 97,033 - - - - - - $6,210
97,033
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,435
Cost:
$800
$2,435 38,046 - - - - - - $2,435
38,046
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$544
Cost:
$1,100
$544 8,503 - - - - - - $544
8,503
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$676
Cost:
$1,366
$499 7,795 $177 16 - - - - $499
7,795
kWh
$177
16
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$87,696
Cost:
$374,552
$73,128 1,142,604 $12,014 1,082 $(-4,320) (-677) $6,874 - $73,128
1,142,604
kWh
$12,014
1,082
kW-months/year
$(-4,320)
(-677)
MMBtu
$6,874
-
$
TOTAL IMPLEMENTED Savings:
$64,272
Cost:
$268,452
$47,744 745,983 $8,934 805 $720 113 $6,874 - $47,744
745,983
kWh
$8,934
805
kW-months/year
$720
113
MMBtu
$6,874
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes