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IAC Assessment: TT0183
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IAC Assessment: TT0183
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IAC Center Tennessee Technological University
Assessment Year 2017
Principal Product Food and Aerosol Cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 168
Plant Area (Sq.Ft.) 325,000
Annual Production 617,000,000 Units
Production Hrs. Annual 6,120
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $490,004 13,614,665 kWh $0.04
Electricity Demand $376,109 27,418 kW-months/year $13.72
Natural Gas $582,965 60,536 MMBtu $9.63
TOTAL ENERGY COSTS $1,449,078
RECOMMENDED SAVINGS* $61,936 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,353
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$22,849
Cost:
$30,000
$(-1,322) (-36,717) $(-992) (-72) - - $25,163 - $(-1,322)
(-36,717)
kWh
$(-992)
(-72)
kW-months/year
-
-
MMBtu
$25,163
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$13,441
Cost:
$7,000
$7,696 213,783 $5,745 419 - - - - $7,696
213,783
kWh
$5,745
419
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$11,488
Cost:
$5,100
$11,488 319,114 - - - - - - $11,488
319,114
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,005
Cost:
$24,492
$5,005 139,031 $2,000 146 - - - - $5,005
139,031
kWh
$2,000
146
kW-months/year
-
-
MMBtu
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,947
Cost:
$1,400
- - - - $2,947 306 - - -
-
kWh
-
-
kW-months/year
$2,947
306
MMBtu
-
-
$
06: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$2,782
Cost:
$7,000
- - - - $2,782 289 - - -
-
kWh
-
-
kW-months/year
$2,782
289
MMBtu
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,424
Cost:
$125
$815 22,644 $609 44 - - - - $815
22,644
kWh
$609
44
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$61,936
Cost:
$75,117
$23,682 657,855 $7,362 537 $5,729 595 $25,163 - $23,682
657,855
kWh
$7,362
537
kW-months/year
$5,729
595
MMBtu
$25,163
-
$
TOTAL IMPLEMENTED Savings:
$26,353
Cost:
$12,225
$19,999 555,541 $6,354 463 - - - - $19,999
555,541
kWh
$6,354
463
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost