IAC logo
IAC Assessment: TT0192
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0192
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2017
Principal Product Automotive Shocks and Struts
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 480
Plant Area (Sq.Ft.) 400,000
Annual Production 18,200,000 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,792,821 32,456,900 kWh $0.06
Electricity Demand $70,906 13,511 kW-months/year $5.25
Natural Gas $375,623 110,637 MMBtu $3.40
TOTAL ENERGY COSTS $2,408,345
RECOMMENDED SAVINGS* $230,974 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $188,217
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$175,487
Cost:
$344,898
$146,852 2,670,098 $1,833 349 - - - - $26,802 - $146,852
2,670,098
kWh
$1,833
349
kW-months/year
-
-
MMBtu
-
-
Tgal
$26,802
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,730
Cost:
$18,400
- - - - $12,730 3,750 - - - - -
-
kWh
-
-
kW-months/year
$12,730
3,750
MMBtu
-
-
Tgal
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,986
Cost:
$5,250
$5,252 95,786 - - $2,734 805 - - - - $5,252
95,786
kWh
-
-
kW-months/year
$2,734
805
MMBtu
-
-
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,492
Cost:
$11,000
$5,377 97,756 $2,115 403 - - - - - - $5,377
97,756
kWh
$2,115
403
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$7,432
Cost:
$9,000
$7,432 135,125 - - - - - - - - $7,432
135,125
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,000
Cost:
$20,000
- - - - $7,000 2,062 - - - - -
-
kWh
-
-
kW-months/year
$7,000
2,062
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,001
Cost:
$3,000
$6,001 109,113 - - - - - - - - $6,001
109,113
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.7233 USE PROPERLY DESIGNED AND SIZED HVAC EQUIPMENT Savings:
$3,741
Cost:
$8,000
$541 9,836 - - - - - - $3,200 - $541
9,836
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,200
-
$
09: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$2,309
Cost:
$10,000
- - - - $2,119 624 $190 75 - - -
-
kWh
-
-
kW-months/year
$2,119
624
MMBtu
$190
75
Tgal
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$796
Cost:
$1,453
$640 11,634 $156 30 - - - - - - $640
11,634
kWh
$156
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$230,974
Cost:
$431,001
$172,095 3,129,348 $4,104 782 $24,583 7,241 $190 75 $30,002 - $172,095
3,129,348
kWh
$4,104
782
kW-months/year
$24,583
7,241
MMBtu
$190
75
Tgal
$30,002
-
$
TOTAL IMPLEMENTED Savings:
$188,217
Cost:
$363,298
$146,852 2,670,098 $1,833 349 $12,730 3,750 - - $26,802 - $146,852
2,670,098
kWh
$1,833
349
kW-months/year
$12,730
3,750
MMBtu
-
-
Tgal
$26,802
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost