IAC logo
IAC Assessment: TT0203
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0203
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2018
Principal Product Automotive Interiors
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 150
Plant Area (Sq.Ft.) 252,000
Annual Production 146,000 Pieces
Production Hrs. Annual 7,488
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $389,009 5,944,500 kWh $0.07
Electricity Demand $235,367 17,498 kW-months/year $13.45
Natural Gas $40,824 4,606 MMBtu $8.86
TOTAL ENERGY COSTS $677,382
RECOMMENDED SAVINGS* $343,098 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $326,762
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$273,385
Cost:
$25,000
- - - - $273,385 - - - - - - - -
-
kWh
-
-
kW-months/year
$273,385
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$51,897
Cost:
$23,022
$31,803 489,287 $20,094 1,494 - - - - - - - - $31,803
489,287
kWh
$20,094
1,494
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$7,071
Cost:
$2,150
- - - - - - - - $7,071 805 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$7,071
805
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,746
Cost:
$12,050
$5,746 88,400 - - - - - - - - - - $5,746
88,400
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,975
Cost:
$94
$1,539 23,676 $436 32 - - - - - - - - $1,539
23,676
kWh
$436
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,480
Cost:
$4,250
$1,480 22,776 - - - - - - - - - - $1,480
22,776
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$925
Cost:
$250
$489 7,530 - - - - $436 49 - - - - $489
7,530
kWh
-
-
kW-months/year
-
-
$
$436
49
MMBtu
-
-
Tgal
-
-
$
08: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$619
Cost:
$40
- - - - - - - - - - $619 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$619
-
$
TOTAL RECOMMENDED Savings:
$343,098
Cost:
$66,856
$41,057 631,669 $20,530 1,526 $273,385 - $436 49 $7,071 805 $619 - $41,057
631,669
kWh
$20,530
1,526
kW-months/year
$273,385
-
$
$436
49
MMBtu
$7,071
805
Tgal
$619
-
$
TOTAL IMPLEMENTED Savings:
$326,762
Cost:
$52,272
$33,283 512,063 $20,094 1,494 $273,385 - - - - - - - $33,283
512,063
kWh
$20,094
1,494
kW-months/year
$273,385
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal One-time Revenue or Avoided Cost