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IAC logo
IAC Assessment: TT0204
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: TT0204
Due to University and State restrictions around the country, all IAC assessment activities are temporarily on hold.
Click here for details about Coronavirus (COVID-19) Recovery Support programs
IAC Center Tennessee Technological University
Assessment Year 2018
Principal Product Wet Wipes
NAICS 325620 - Toilet Preparation Manufacturing
SIC 2844 - Toilet Preparations
Sales $162,000,000
# of Employees 225
Plant Area (Sq.Ft.) 540,000
Annual Production 120,000 Pieces
Production Hrs. Annual 7,488
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $437,540 9,025,800 kWh $0.05
Electricity Demand $89,261 19,978 kW/month $4.47
Natural Gas $44,421 5,933 MMBtu $7.49
TOTAL ENERGY COSTS $653,489
RECOMMENDED SAVINGS* $143,529 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $143,529
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Administrative Changes Ancillary Material Cost
$ kWh $ kW/month $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$94,373
Cost:
$226,854
$67,878 1,414,125 $14,563 3,257 - - - - - - $11,932 - $67,878
1,414,125
kWh
$14,563
3,257
kW/month
-
-
MMBtu
-
-
Tgal
-
-
$
$11,932
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,716
Cost:
$10,000
$22,176 462,000 $3,540 792 - - - - - - - - $22,176
462,000
kWh
$3,540
792
kW/month
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,154
Cost:
-
$8,054 167,800 $100 22 - - - - - - - - $8,054
167,800
kWh
$100
22
kW/month
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,922
Cost:
$20,000
- - $4,922 1,106 - - - - - - - - -
-
kWh
$4,922
1,106
kW/month
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,633
Cost:
$3,000
$4,633 96,517 - - - - - - - - - - $4,633
96,517
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$3,724
Cost:
$5,000
$154 3,208 - - - - $4,070 2,696 - - $(-500) - $154
3,208
kWh
-
-
kW/month
-
-
MMBtu
$4,070
2,696
Tgal
-
-
$
$(-500)
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$968
Cost:
-
$968 20,167 - - - - - - - - - - $968
20,167
kWh
-
-
kW/month
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$637
Cost:
$675
$288 6,000 $37 8 - - - - $312 - - - $288
6,000
kWh
$37
8
kW/month
-
-
MMBtu
-
-
Tgal
$312
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$402
Cost:
-
$283 5,898 - - $119 16 - - - - - - $283
5,898
kWh
-
-
kW/month
$119
16
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$143,529
Cost:
$265,529
$104,434 2,175,715 $23,162 5,186 $119 16 $4,070 2,696 $312 - $11,432 - $104,434
2,175,715
kWh
$23,162
5,186
kW/month
$119
16
MMBtu
$4,070
2,696
Tgal
$312
-
$
$11,432
-
$
TOTAL IMPLEMENTED Savings:
$143,529
Cost:
$265,529
$104,434 2,175,715 $23,162 5,186 $119 16 $4,070 2,696 $312 - $11,432 - $104,434
2,175,715
kWh
$23,162
5,186
kW/month
$119
16
MMBtu
$4,070
2,696
Tgal
$312
-
$
$11,432
-
$
Savings
Cost
$ kWh $ kW/month $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Administrative Changes Ancillary Material Cost