IAC logo
IAC Assessment: TT0208
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0208
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2018
Principal Product Medical socks, Stockings, Castings, and Bandages
NAICS 339113 - Surgical Appliance and Supplies Manufacturing
SIC 3842 - Surgical Appliances And Supplies
Sales $1,000,000-$5,000,000
# of Employees 175
Plant Area (Sq.Ft.) 260,000
Annual Production 4,560,000 Pounds
Production Hrs. Annual 7,200
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $306,254 7,863,584 kWh $0.04
Electricity Demand $174,098 13,608 kW-months/year $12.79
Natural Gas $206,475 37,781 MMBtu $5.47
TOTAL ENERGY COSTS $874,499
RECOMMENDED SAVINGS* $41,952 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,089
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,976
Cost:
$33,750
$16,133 414,720 $8,843 691 - - $16,133
414,720
kWh
$8,843
691
kW-months/year
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,000
Cost:
$2,500
- - - - $6,000 1,098 -
-
kWh
-
-
kW-months/year
$6,000
1,098
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,089
Cost:
$400
$4,089 105,120 - - - - $4,089
105,120
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,716
Cost:
$2,030
$3,716 95,514 - - - - $3,716
95,514
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,732
Cost:
$2,250
$1,765 45,360 $967 76 - - $1,765
45,360
kWh
$967
76
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$439
Cost:
$600
$283 7,272 $156 12 - - $283
7,272
kWh
$156
12
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$41,952
Cost:
$41,530
$25,986 667,986 $9,966 779 $6,000 1,098 $25,986
667,986
kWh
$9,966
779
kW-months/year
$6,000
1,098
MMBtu
TOTAL IMPLEMENTED Savings:
$4,089
Cost:
$400
$4,089 105,120 - - - - $4,089
105,120
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas