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IAC Assessment: TT0215
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IAC Assessment: TT0215
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Wood Floors Tractor Trailer/Dry Vans
NAICS 321918 - Other Millwork (including Flooring)
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 465,594
Annual Production 16,800,000 Thousand Feet
Production Hrs. Annual 7,512
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $871,037 22,354,330 kWh $0.04
Electricity Demand $461,202 55,442 kW-months/year $8.32
LPG $154,804 6,186 MMBtu $25.02
Wood $42,800 20,000 MMBtu $2.14
TOTAL ENERGY COSTS $1,556,167
RECOMMENDED SAVINGS* $181,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,764
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Water Usage Water Disposal Primary Product Electricity Usage Electricity Demand Wood Water Usage Water Disposal Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$84,000
Cost:
$369,200
- - - - $84,000 39,252 - - - - - - -
-
kWh
-
-
kW-months/year
$84,000
39,252
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,605
Cost:
$163,091
$25,080 643,051 $9,525 1,145 - - - - - - - - $25,080
643,051
kWh
$9,525
1,145
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$15,764
Cost:
$1,150
- - - - $13,696 6,400 $2,068 496,000 - - - - -
-
kWh
-
-
kW-months/year
$13,696
6,400
MMBtu
$2,068
496,000
Tgal
-
-
Tgal
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,409
Cost:
$72,000
- - - - - - - - - - $14,409 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$14,409
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,811
Cost:
$5,500
$8,802 225,688 $3,009 362 - - - - - - - - $8,802
225,688
kWh
$3,009
362
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.1242 MINIMIZE BOILER BLOWDOWN WITH BETTER FEEDWATER TREATMENT Savings:
$9,181
Cost:
$40,600
- - - - $9,000 4,206 $67 16,000 $114 16 - - -
-
kWh
-
-
kW-months/year
$9,000
4,206
MMBtu
$67
16,000
Tgal
$114
16
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,783
Cost:
$15,000
$4,783 122,640 - - - - - - - - - - $4,783
122,640
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,173
Cost:
$6,450
$2,925 75,000 $1,248 150 - - - - - - - - $2,925
75,000
kWh
$1,248
150
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,400
Cost:
$4,140
- - - - $2,400 1,121 - - - - - - -
-
kWh
-
-
kW-months/year
$2,400
1,121
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$181,126
Cost:
$677,131
$41,590 1,066,379 $13,782 1,657 $109,096 50,979 $2,135 512,000 $114 16 $14,409 - $41,590
1,066,379
kWh
$13,782
1,657
kW-months/year
$109,096
50,979
MMBtu
$2,135
512,000
Tgal
$114
16
Tgal
$14,409
-
$
TOTAL IMPLEMENTED Savings:
$15,764
Cost:
$1,150
- - - - $13,696 6,400 $2,068 496,000 - - - - -
-
kWh
-
-
kW-months/year
$13,696
6,400
MMBtu
$2,068
496,000
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Wood Water Usage Water Disposal Primary Product Electricity Usage Electricity Demand Wood Water Usage Water Disposal Primary Product