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IAC Assessment: TT0220
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IAC Assessment: TT0220
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Plastic Injection
NAICS 333413 - Industrial and Commercial Fan and Blower and Air Purification Equipment Manufacturing
SIC 3564 - Blowers And Fans
Sales $50,000,000-$100,000,000
# of Employees 330
Plant Area (Sq.Ft.) 170,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $933,677 14,683,200 kWh $0.06
Electricity Demand $485,431 32,691 kW-months/year $14.85
Natural Gas $107,708 13,797 MMBtu $7.81
TOTAL ENERGY COSTS $1,532,425
RECOMMENDED SAVINGS* $121,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,045
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,872
Cost:
$88,116
$24,845 390,658 $12,027 810 - - - - - - $24,845
390,658
kWh
$12,027
810
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$34,064
Cost:
$64,000
- - $34,064 2,294 - - - - - - -
-
kWh
$34,064
2,294
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$18,304
Cost:
$80
$18,304 287,791 - - - - - - - - $18,304
287,791
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,995
Cost:
$6,300
$11,585 182,160 $5,410 364 - - - - - - $11,585
182,160
kWh
$5,410
364
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,534
Cost:
$60
$4,704 73,954 $1,830 123 - - - - - - $4,704
73,954
kWh
$1,830
123
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,115
Cost:
$15,000
- - - - $5,115 655 - - - - -
-
kWh
-
-
kW-months/year
$5,115
655
MMBtu
-
-
Tgal
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,624
Cost:
$2,150
- - - - - - $1,624 218 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,624
218
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,527
Cost:
$945
$1,527 24,008 - - - - - - - - $1,527
24,008
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$340
Cost:
$60
- - - - - - - - $340 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$340
-
$
TOTAL RECOMMENDED Savings:
$121,375
Cost:
$176,711
$60,965 958,571 $53,331 3,592 $5,115 655 $1,624 218 $340 - $60,965
958,571
kWh
$53,331
3,592
kW-months/year
$5,115
655
MMBtu
$1,624
218
Tgal
$340
-
$
TOTAL IMPLEMENTED Savings:
$79,045
Cost:
$94,616
$59,438 934,563 $19,267 1,298 - - - - $340 - $59,438
934,563
kWh
$19,267
1,298
kW-months/year
-
-
MMBtu
-
-
Tgal
$340
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes