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IAC Assessment: TT0224
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: TT0224
Due to University and State restrictions around the country, all IAC assessment activities are temporarily on hold.
Click here for details about Coronavirus (COVID-19) Recovery Support programs
IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Pipes and Conduits
NAICS 335932 - Noncurrent-Carrying Wiring Device Manufacturing
SIC 3644 - Noncurrent-carrying Wiring Devices
Sales $163,341,110
# of Employees 350
Plant Area (Sq.Ft.) 257,042
Annual Production 4,495,296 Pieces
Production Hrs. Annual 6,240
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $607,910 13,927,200 kWh $0.04
Electricity Demand $122,257 26,710 kW/month $4.58
Natural Gas $578,749 144,381 MMBtu $4.01
TOTAL ENERGY COSTS $1,338,098
RECOMMENDED SAVINGS* $245,764 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $181,746
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost
$ kWh $ kW/month $ MMBtu $ gal $ $ $ $
01: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$119,892
Cost:
$51,560
- - - - - - - - - - $119,892 - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
gal
-
-
$
$119,892
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$45,228
Cost:
$60,000
- - - - $45,228 11,285 - - - - - - -
-
kWh
-
-
kW/month
$45,228
11,285
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,405
Cost:
$3,200
$20,258 471,120 $4,147 906 - - - - - - - - $20,258
471,120
kWh
$4,147
906
kW/month
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,374
Cost:
$16,645
$12,023 275,759 $1,768 386 - - - - $5,583 - - - $12,023
275,759
kWh
$1,768
386
kW/month
-
-
MMBtu
-
-
gal
$5,583
-
$
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$14,353
Cost:
$500
$14,353 329,196 - - - - - - - - - - $14,353
329,196
kWh
-
-
kW/month
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$9,767
Cost:
$1,910
- - - - - - $9,767 5,426,236 - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
$9,767
5,426,236
gal
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,188
Cost:
$600
$5,981 137,173 $1,207 263 - - - - - - - - $5,981
137,173
kWh
$1,207
263
kW/month
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,722
Cost:
$10,752
- - - - $3,722 929 - - - - - - -
-
kWh
-
-
kW/month
$3,722
929
MMBtu
-
-
gal
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,042
Cost:
$640
$1,042 23,899 - - - - - - - - - - $1,042
23,899
kWh
-
-
kW/month
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$792
Cost:
$40
$792 18,165 - - - - - - - - - - $792
18,165
kWh
-
-
kW/month
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$245,764
Cost:
$145,847
$54,449 1,255,312 $7,122 1,555 $48,950 12,213 $9,767 5,426,236 $5,583 - $119,892 - $54,449
1,255,312
kWh
$7,122
1,555
kW/month
$48,950
12,213
MMBtu
$9,767
5,426,236
gal
$5,583
-
$
$119,892
-
$
TOTAL IMPLEMENTED Savings:
$181,746
Cost:
$82,657
$46,634 1,076,075 $5,915 1,292 $3,722 929 - - $5,583 - $119,892 - $46,634
1,076,075
kWh
$5,915
1,292
kW/month
$3,722
929
MMBtu
-
-
gal
$5,583
-
$
$119,892
-
$
Savings
Cost
$ kWh $ kW/month $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost