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IAC Assessment: TT0227
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IAC Assessment: TT0227
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IAC Center Tennessee Technological University
Assessment Year 2019
Principal Product Medium Voltage Switchgear
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 200,000
Annual Production 6,000 Pieces
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,189 4,258,000 kWh $0.06
Electricity Demand $121,684 11,184 kW-months/year $10.88
Natural Gas $68,637 12,155 MMBtu $5.65
TOTAL ENERGY COSTS $544,913
RECOMMENDED SAVINGS* $91,480 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,701
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $
01: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$73,127
Cost:
$4,450
- - - - - - $63,279 456,960 $(-13,000) - - - $22,848 - -
-
kWh
-
-
kW-months/year
-
-
$
$63,279
456,960
lb
$(-13,000)
-
$
-
-
$
$22,848
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,143
Cost:
$2,500
- - $(-25,958) (-2,386) $31,101 - - - - - - - - - -
-
kWh
$(-25,958)
(-2,386)
kW-months/year
$31,101
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$4,828
Cost:
$5,000
- - - - - - $9,040 65,280 $(-4,212) - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,040
65,280
lb
$(-4,212)
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,227
Cost:
$2,000
$3,299 53,213 $928 85 - - - - - - - - - - $3,299
53,213
kWh
$928
85
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,646
Cost:
$2,000
$2,646 42,678 - - - - - - - - - - - - $2,646
42,678
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,110
Cost:
$550
$1,110 17,911 - - - - - - - - - - - - $1,110
17,911
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$399
Cost:
$750
- - - - - - $4,520 32,640 $(-1,300) - $(-2,821) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,520
32,640
lb
$(-1,300)
-
$
$(-2,821)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$91,480
Cost:
$17,250
$7,055 113,802 $(-25,030) (-2,301) $31,101 - $76,839 554,880 $(-18,512) - $(-2,821) - $22,848 - $7,055
113,802
kWh
$(-25,030)
(-2,301)
kW-months/year
$31,101
-
$
$76,839
554,880
lb
$(-18,512)
-
$
$(-2,821)
-
$
$22,848
-
$
TOTAL IMPLEMENTED Savings:
$11,701
Cost:
$9,000
$5,945 95,891 $928 85 - - $9,040 65,280 $(-4,212) - - - - - $5,945
95,891
kWh
$928
85
kW-months/year
-
-
$
$9,040
65,280
lb
$(-4,212)
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Administrative Changes Ancillary Material Cost By-product Production