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IAC Assessment: TT0235
Sponsored by:
EERE AMO
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IAC Assessment: TT0235
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IAC Center Tennessee Technological University
Assessment Year 2020
Principal Product Nylon and Plastic Assemblies
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $48,000,000
# of Employees 190
Plant Area (Sq.Ft.) 144,695
Annual Production 51,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $330,290 5,339,455 kWh $0.06
Electricity Demand $189,615 10,302 kW/month $18.41
Natural Gas $91,635 26,786 MMBtu $3.42
TOTAL ENERGY COSTS $635,575
RECOMMENDED SAVINGS* $152,365 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW/month $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$64,019
Cost:
$180,485
$40,355 651,932 $23,664 1,286 - - - - $40,355
651,932
kWh
$23,664
1,286
kW/month
-
-
MMBtu
-
-
$
02: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$51,142
Cost:
$11,500
- - - - - - $51,142 - -
-
kWh
-
-
kW/month
-
-
MMBtu
$51,142
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$24,204
Cost:
$32,000
- - $24,204 1,315 - - - - -
-
kWh
$24,204
1,315
kW/month
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,885
Cost:
$12,000
$4,885 78,929 - - - - - - $4,885
78,929
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
05: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$4,581
Cost:
$120
- - - - - - $4,581 - -
-
kWh
-
-
kW/month
-
-
MMBtu
$4,581
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,534
Cost:
$9,920
- - - - $3,534 1,033 - - -
-
kWh
-
-
kW/month
$3,534
1,033
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$152,365
Cost:
$246,025
$45,240 730,861 $47,868 2,601 $3,534 1,033 $55,723 - $45,240
730,861
kWh
$47,868
2,601
kW/month
$3,534
1,033
MMBtu
$55,723
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW/month
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW/month $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes