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IAC Assessment: TT0244
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IAC Assessment: TT0244
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IAC Center Tennessee Technological University
Assessment Year 2020
Principal Product vehicle headlights/tailights
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3647 - Vehicular Lighting Equipment
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 152,000
Annual Production 2,700,000 Units
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $668,222 16,049,831 kWh $0.04
Electricity Demand $560,178 80,960 kW-months/year $6.92
Natural Gas $126,663 18,274 MMBtu $6.93
TOTAL ENERGY COSTS $1,369,391
RECOMMENDED SAVINGS* $129,213 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $101,991
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$97,307
Cost:
$190,198
$76,829 1,846,855 $20,478 2,960 - - - - $76,829
1,846,855
kWh
$20,478
2,960
kW-months/year
-
-
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,484
Cost:
$39,000
- - - - - - $16,484 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,484
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,714
Cost:
$15,000
- - - - $5,714 824 - - -
-
kWh
-
-
kW-months/year
$5,714
824
MMBtu
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,684
Cost:
$200
$1,981 47,610 - - $2,703 390 - - $1,981
47,610
kWh
-
-
kW-months/year
$2,703
390
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,956
Cost:
$275
$2,956 71,090 - - - - - - $2,956
71,090
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,937
Cost:
$40
$1,937 46,560 - - - - - - $1,937
46,560
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$131
Cost:
$167
- - - - $131 19 - - -
-
kWh
-
-
kW-months/year
$131
19
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$129,213
Cost:
$244,880
$83,703 2,012,115 $20,478 2,960 $8,548 1,233 $16,484 - $83,703
2,012,115
kWh
$20,478
2,960
kW-months/year
$8,548
1,233
MMBtu
$16,484
-
$
TOTAL IMPLEMENTED Savings:
$101,991
Cost:
$190,398
$78,810 1,894,465 $20,478 2,960 $2,703 390 - - $78,810
1,894,465
kWh
$20,478
2,960
kW-months/year
$2,703
390
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost