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IAC Assessment: TT0249
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IAC Assessment: TT0249
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2021
Principal Product Head Lamps, Tail Lamps, Shifters
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 800
Plant Area (Sq.Ft.) 750,000
Annual Production 1,820,000 Pieces
Production Hrs. Annual 2,880
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,003,490 25,721,956 kWh $0.08
Electricity Demand $784,635 125,468 kW-months/year $6.25
Natural Gas $106,759 11,549 MMBtu $9.24
TOTAL ENERGY COSTS $2,894,884
RECOMMENDED SAVINGS* $186,830 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $98,296
#|Description Savings
Cost
Status Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$87,163
Cost:
$208,768
$73,063 938,036 $14,100 2,255 - - $73,063
938,036
kWh
$14,100
2,255
kW-months/year
-
-
$
02: 2.9113 USE SOLAR HEAT FOR HEAT Savings:
$66,558
Cost:
$342,530
$66,558 854,507 - - - - $66,558
854,507
kWh
-
-
kW-months/year
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,343
Cost:
$140,000
- - - - $17,343 - -
-
kWh
-
-
kW-months/year
$17,343
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,133
Cost:
$1,500
$8,652 111,082 $2,481 397 - - $8,652
111,082
kWh
$2,481
397
kW-months/year
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,071
Cost:
$325
$2,071 25,892 - - - - $2,071
25,892
kWh
-
-
kW-months/year
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,717
Cost:
$5,000
$1,717 22,045 - - - - $1,717
22,045
kWh
-
-
kW-months/year
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$846
Cost:
$1,753
$(-25) (-321) $(-13) (-2) $884 - $(-25)
(-321)
kWh
$(-13)
(-2)
kW-months/year
$884
-
$
TOTAL RECOMMENDED Savings:
$186,830
Cost:
$699,876
$152,036 1,951,241 $16,568 2,650 $18,227 - $152,036
1,951,241
kWh
$16,568
2,650
kW-months/year
$18,227
-
$
TOTAL IMPLEMENTED Savings:
$98,296
Cost:
$210,268
$81,715 1,049,118 $16,581 2,652 - - $81,715
1,049,118
kWh
$16,581
2,652
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand One-time Revenue or Avoided Cost Electricity Usage Electricity Demand One-time Revenue or Avoided Cost