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IAC Assessment: TT0254
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IAC Assessment: TT0254
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2021
Principal Product Automotive glass: windshields, side glass and rear glass
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 618,000
Annual Production 17,000 Tons
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,790,909 50,439,898 kWh $0.04
Electricity Demand $1,196,970 102,869 kW-months/year $11.64
Electricity Fees $2,620,484 - $ -
Natural Gas $512,176 142,820 MMBtu $3.59
TOTAL ENERGY COSTS $6,407,381
RECOMMENDED SAVINGS* $199,063 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$132,788
Cost:
$431,774
$90,430 2,547,325 $42,358 3,639 - - - - $90,430
2,547,325
kWh
$42,358
3,639
kW-months/year
-
-
$
-
-
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$42,725
Cost:
$52,500
- - - - $42,725 - - - -
-
kWh
-
-
kW-months/year
$42,725
-
$
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,052
Cost:
$6,750
$5,131 144,540 $1,921 165 - - - - $5,131
144,540
kWh
$1,921
165
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,875
Cost:
$4,500
$6,875 193,662 - - - - - - $6,875
193,662
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,171
Cost:
$300
$6,787 191,167 $384 33 - - - - $6,787
191,167
kWh
$384
33
kW-months/year
-
-
$
-
-
MMBtu
06: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,452
Cost:
$1,923
- - - - - - $2,452 683 -
-
kWh
-
-
kW-months/year
-
-
$
$2,452
683
MMBtu
TOTAL RECOMMENDED Savings:
$199,063
Cost:
$497,747
$109,223 3,076,694 $44,663 3,837 $42,725 - $2,452 683 $109,223
3,076,694
kWh
$44,663
3,837
kW-months/year
$42,725
-
$
$2,452
683
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas