IAC logo
IAC Assessment: TT0267
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0267
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2022
Principal Product Porcelain Tile Manufacturing and Processing
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3253 - Ceramic Wall And Floor Tile
Sales $50,000,000-$100,000,000
# of Employees 445
Plant Area (Sq.Ft.) 750,000
Annual Production 30,000,000 Units
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,238,125 29,471,850 kWh $0.04
Electricity Demand $1,073,036 136,662 kW-months/year $7.85
Natural Gas $1,781,887 508,332 MMBtu $3.51
TOTAL ENERGY COSTS $4,096,766
RECOMMENDED SAVINGS* $144,544 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,717
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$67,587
Cost:
$45,000
- - - - - - $67,587 19,283 -
-
kWh
-
-
kW-months/year
-
-
$
$67,587
19,283
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$17,048
Cost:
$14,849
- - - - $17,048 - - - -
-
kWh
-
-
kW-months/year
$17,048
-
$
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,038
Cost:
$18,000
$16,038 381,848 - - - - - - $16,038
381,848
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,631
Cost:
$17,010
$9,804 233,436 $2,827 360 - - - - $9,804
233,436
kWh
$2,827
360
kW-months/year
-
-
$
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,510
Cost:
$12,000
$7,571 180,280 $1,939 247 - - - - $7,571
180,280
kWh
$1,939
247
kW-months/year
-
-
$
-
-
MMBtu
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$9,445
Cost:
$5,000
$7,485 178,214 $1,960 250 - - - - $7,485
178,214
kWh
$1,960
250
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,489
Cost:
$1,920
$6,353 151,283 $136 17 - - - - $6,353
151,283
kWh
$136
17
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,797
Cost:
$5,000
- - - - - - $5,797 1,654 -
-
kWh
-
-
kW-months/year
-
-
$
$5,797
1,654
MMBtu
TOTAL RECOMMENDED Savings:
$144,544
Cost:
$118,779
$47,251 1,125,061 $6,861 874 $17,048 - $73,384 20,937 $47,251
1,125,061
kWh
$6,861
874
kW-months/year
$17,048
-
$
$73,384
20,937
MMBtu
TOTAL IMPLEMENTED Savings:
$45,717
Cost:
$49,859
$25,842 615,284 $2,827 360 $17,048 - - - $25,842
615,284
kWh
$2,827
360
kW-months/year
$17,048
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas