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IAC Assessment: TT0276
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IAC Assessment: TT0276
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IAC Center Tennessee Technological University
Assessment Year 2022
Principal Product Fluid Management Systems for Small Trucks and SUVs
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 173,475
Annual Production 1,246,000 Pieces
Production Hrs. Annual 8,400
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $672,168 9,536,083 kWh $0.07
Electricity Demand $296,540 19,813 kW-months/year $14.97
Electricity Fees $16,112 - $ -
Natural Gas $45,339 4,779 MMBtu $9.49
TOTAL ENERGY COSTS $1,076,154
RECOMMENDED SAVINGS* $332,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,054
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$42,153
Cost:
$40,000
$(-1,138) (-15,680) $(-241) (-16) - - - - - - $43,532 - - - $(-1,138)
(-15,680)
kWh
$(-241)
(-16)
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$43,532
-
$
-
-
$
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$125,911
Cost:
$145,300
$42,138 583,546 $83,773 5,568 - - - - - - - - - - $42,138
583,546
kWh
$83,773
5,568
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$37,334
Cost:
$25,000
- - - - - - $37,334 3,934 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$37,334
3,934
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$35,279
Cost:
$40,000
- - - - - - $(-2,221) (-234) $(-3,500) 25 - - $41,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$(-2,221)
(-234)
MMBtu
$(-3,500)
25
Tgal
-
-
$
$41,000
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$22,303
Cost:
$60
- - - - - - $22,303 2,304 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,303
2,304
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$16,112
Cost:
$15,000
- - - - $16,112 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,112
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,657
Cost:
$3,175
$18,657 255,838 - - - - - - - - - - - - $18,657
255,838
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,344
Cost:
$24,750
$11,614 158,382 $3,730 248 - - - - - - - - - - $11,614
158,382
kWh
$3,730
248
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 4.632 CHANGE OPERATING CONDITIONS Savings:
$6,750
Cost:
$2,000
- - $6,750 448 - - - - - - - - - - -
-
kWh
$6,750
448
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,766
Cost:
$40
$5,766 78,489 - - - - - - - - - - - - $5,766
78,489
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,311
Cost:
$2,240
$3,078 42,619 $1,233 82 - - - - - - - - - - $3,078
42,619
kWh
$1,233
82
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,455
Cost:
$6,840
$2,455 34,824 - - - - - - - - - - - - $2,455
34,824
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$332,375
Cost:
$304,405
$82,570 1,138,018 $95,245 6,329 $16,112 - $57,416 6,004 $(-3,500) 25 $43,532 - $41,000 - $82,570
1,138,018
kWh
$95,245
6,329
kW-months/year
$16,112
-
$
$57,416
6,004
MMBtu
$(-3,500)
25
Tgal
$43,532
-
$
$41,000
-
$
TOTAL IMPLEMENTED Savings:
$63,054
Cost:
$29,985
$30,271 414,220 $10,480 695 - - $22,303 2,304 - - - - - - $30,271
414,220
kWh
$10,480
695
kW-months/year
-
-
$
$22,303
2,304
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Ancillary Material Cost One-time Revenue or Avoided Cost