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IAC Assessment: TT0294
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IAC Assessment: TT0294
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IAC Center Tennessee Technological University
Assessment Year 2023
Principal Product Plastic Pieces
NAICS 325991 - Custom Compounding of Purchased Resins
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 116,700
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $322,517 5,197,120 kWh $0.06
Electricity Demand $178,449 13,885 kW-months/year $12.85
Electricity Fees $(-64,242) - $ -
Natural Gas $65,363 4,502 MMBtu $14.52
LPG $25,502 1,406 MMBtu $18.14
TOTAL ENERGY COSTS $577,142
RECOMMENDED SAVINGS* $144,880 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $131,618
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$77,940
Cost:
$2,000
- - - - - - - - $77,940 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$77,940
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,944
Cost:
$43,883
$11,407 183,680 $4,537 353 - - - - - - $11,407
183,680
kWh
$4,537
353
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4313 PROVIDE PROPER MAINTENANCE OF MOTOR DRIVEN EQUIPMENT Savings:
$14,815
Cost:
$12,000
- - - - - - $14,815 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,815
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,950
Cost:
$3,100
$13,950 224,640 - - - - - - - - $13,950
224,640
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$6,563
Cost:
$18,000
- - - - $6,563 452 - - - - -
-
kWh
-
-
kW-months/year
$6,563
452
MMBtu
-
-
$
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$4,671
Cost:
$500
- - - - - - $4,671 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,671
-
$
-
-
$
07: 2.9113 USE SOLAR HEAT FOR HEAT Savings:
$4,761
Cost:
$15,950
$4,761 76,670 - - - - - - - - $4,761
76,670
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,236
Cost:
$7,500
$3,236 52,104 - - - - - - - - $3,236
52,104
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,938
Cost:
$40
$1,938 31,200 - - - - - - - - $1,938
31,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$974
Cost:
$500
$974 15,677 - - - - - - - - $974
15,677
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$88
Cost:
$100
$88 1,414 - - - - - - - - $88
1,414
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$144,880
Cost:
$103,573
$36,354 585,385 $4,537 353 $6,563 452 $19,486 - $77,940 - $36,354
585,385
kWh
$4,537
353
kW-months/year
$6,563
452
MMBtu
$19,486
-
$
$77,940
-
$
TOTAL IMPLEMENTED Savings:
$131,618
Cost:
$69,583
$29,655 477,515 $4,537 353 - - $19,486 - $77,940 - $29,655
477,515
kWh
$4,537
353
kW-months/year
-
-
MMBtu
$19,486
-
$
$77,940
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Primary Product