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IAC Assessment: TT0299
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IAC Assessment: TT0299
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2023
Principal Product Automotive Head Gaskets
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 43
Plant Area (Sq.Ft.) 74,500
Annual Production 4,600,000 Units
Production Hrs. Annual 5,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,899 677,750 kWh $0.09
Electricity Demand $27,383 2,082 kW-months/year $13.15
Electricity Fees $1,339 - $ -
Natural Gas $10,580 750 MMBtu $14.11
TOTAL ENERGY COSTS $104,706
RECOMMENDED SAVINGS* $35,427 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,478
Cost:
$8,003
$15,217 166,670 $5,261 400 - - $15,217
166,670
kWh
$5,261
400
kW-months/year
-
-
MMBtu
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$9,312
Cost:
$22,135
$9,312 101,991 - - - - $9,312
101,991
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,097
Cost:
$30
- - - - $2,097 149 -
-
kWh
-
-
kW-months/year
$2,097
149
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,491
Cost:
$40
$1,491 16,335 - - - - $1,491
16,335
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7423 REDUCE HEAT GAIN BY WINDOW TINTING Savings:
$809
Cost:
$3,500
$809 8,862 - - - - $809
8,862
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$632
Cost:
$750
$632 6,921 - - - - $632
6,921
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$387
Cost:
$100
$387 4,237 - - - - $387
4,237
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$221
Cost:
$90
$221 2,421 - - - - $221
2,421
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$35,427
Cost:
$34,648
$28,069 307,437 $5,261 400 $2,097 149 $28,069
307,437
kWh
$5,261
400
kW-months/year
$2,097
149
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas