Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Tennessee Technological University |
|---|---|
| Assessment Year | 2023 |
| Principal Product | Industrial Boilers and Water Heaters |
| NAICS | 332410 - Power Boiler and Heat Exchanger Manufacturing |
| SIC | 3443 - Fabricated Plate Work (boiler Shops) |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 500 |
| Plant Area (Sq.Ft.) | 460,000 |
| Annual Production | 77,000 Units |
| Production Hrs. Annual | 5,616 |
| Location (State) | TN |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $616,788 | 12,888,600 | kWh | $0.05 |
| Electricity Demand | $420,521 | 33,496 | kW-months/year | $12.55 |
| Natural Gas | $402,570 | 39,356 | MMBtu | $10.23 |
| TOTAL ENERGY COSTS | $1,477,143 | |||
| RECOMMENDED SAVINGS* | $203,810 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY |
Savings: $46,047 Cost: $221,715 |
$46,047 | 961,313 | - | - | - | - | - | - | - | - |
$46,047 961,313 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE |
Savings: $41,095 Cost: $32,000 |
- | - | - | - | - | - | - | - | $41,095 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$41,095 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $22,385 Cost: $37,500 |
- | - | - | - | $22,385 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$22,385 - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $20,075 Cost: $30,000 |
$20,075 | 419,100 | - | - | - | - | - | - | - | - |
$20,075 419,100 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $18,281 Cost: $13,000 |
- | - | - | - | - | - | $18,281 | 1,787 | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$18,281 1,787 MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $14,078 Cost: $18,500 |
$14,078 | 293,898 | - | - | - | - | - | - | - | - |
$14,078 293,898 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $12,049 Cost: $13,500 |
$10,168 | 212,278 | $1,881 | 150 | - | - | - | - | - | - |
$10,168 212,278 kWh |
$1,881 150 kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $10,614 Cost: $19,910 |
$5,694 | 118,882 | $4,920 | 392 | - | - | - | - | - | - |
$5,694 118,882 kWh |
$4,920 392 kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $8,809 Cost: $156 |
$8,809 | 183,910 | - | - | - | - | - | - | - | - |
$8,809 183,910 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $8,509 Cost: $17,500 |
$8,509 | 177,650 | - | - | - | - | - | - | - | - |
$8,509 177,650 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,868 Cost: $1,965 |
$1,868 | 38,990 | - | - | - | - | - | - | - | - |
$1,868 38,990 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $203,810 Cost: $405,746 |
$115,248 | 2,406,021 | $6,801 | 542 | $22,385 | - | $18,281 | 1,787 | $41,095 | - | $115,248 2,406,021 kWh |
$6,801 542 kW-months/year |
$22,385 - $ |
$18,281 1,787 MMBtu |
$41,095 - % |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - % |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Increase in Production | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||