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IAC Assessment: TT0304
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IAC Assessment: TT0304
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IAC Center Tennessee Technological University
Assessment Year 2023
Principal Product Interior Trim
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 353
Plant Area (Sq.Ft.) 230,000
Annual Production 201,600 Pieces
Production Hrs. Annual 8,064
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $616,041 13,941,792 kWh $0.04
Electricity Demand $389,531 27,971 kW-months/year $13.93
Natural Gas $101,866 9,684 MMBtu $10.52
TOTAL ENERGY COSTS $1,175,262
RECOMMENDED SAVINGS* $200,420 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $72,563
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$74,585
Cost:
$185,000
$19,292 436,479 - - - - $55,293 5,256 - - - - $19,292
436,479
kWh
-
-
kW-months/year
-
-
$
$55,293
5,256
MMBtu
-
-
$
-
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$51,075
Cost:
$120
- - - - - - - - - - $51,075 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$51,075
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$38,784
Cost:
$10,000
- - - - - - - - $38,784 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$38,784
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,488
Cost:
$40,000
- - - - $12,488 - - - - - - - -
-
kWh
-
-
kW-months/year
$12,488
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,867
Cost:
$5
$4,009 90,698 $4,858 349 - - - - - - - - $4,009
90,698
kWh
$4,858
349
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,857
Cost:
$372
$6,857 155,145 - - - - - - - - - - $6,857
155,145
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$5,133
Cost:
$300
$5,133 116,122 - - - - - - - - - - $5,133
116,122
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,000
Cost:
$3,000
$2,000 45,254 - - - - - - - - - - $2,000
45,254
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$544
Cost:
$405
$544 12,306 - - - - - - - - - - $544
12,306
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$87
Cost:
$50
$59 1,343 $28 2 - - - - - - - - $59
1,343
kWh
$28
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$200,420
Cost:
$239,252
$37,894 857,347 $4,886 351 $12,488 - $55,293 5,256 $38,784 - $51,075 - $37,894
857,347
kWh
$4,886
351
kW-months/year
$12,488
-
$
$55,293
5,256
MMBtu
$38,784
-
$
$51,075
-
$
TOTAL IMPLEMENTED Savings:
$72,563
Cost:
$1,252
$16,602 375,614 $4,886 351 - - - - - - $51,075 - $16,602
375,614
kWh
$4,886
351
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$51,075
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Primary Product