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IAC Assessment: TT0305
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IAC Assessment: TT0305
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2024
Principal Product Germanium Detector Systems
NAICS 334516 - Analytical Laboratory Instrument Manufacturing
SIC 3826 - Analytical Instruments
Sales $100,000,000-$500,000,000
# of Employees 270
Plant Area (Sq.Ft.) 112,000
Annual Production 2,600 Units
Production Hrs. Annual 6,188
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $490,454 6,409,950 kWh $0.08
Electricity Demand $173,253 10,114 kW-months/year $17.13
Natural Gas $24,283 1,687 MMBtu $14.39
TOTAL ENERGY COSTS $760,303
RECOMMENDED SAVINGS* $110,833 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Primary Raw Material Electricity Usage Electricity Demand Water Usage Primary Raw Material
$ kWh $ kW-months/year $ Tgal $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$50,976
Cost:
$15,000
$(-4,047) (-52,560) $(-2,136) (-125) - - $57,159 - $(-4,047)
(-52,560)
kWh
$(-2,136)
(-125)
kW-months/year
-
-
Tgal
$57,159
-
$
02: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$34,931
Cost:
$146,400
$(-157) (-2,038) - - - - $35,088 - $(-157)
(-2,038)
kWh
-
-
kW-months/year
-
-
Tgal
$35,088
-
$
03: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$12,922
Cost:
$5,000
- - - - $12,922 2,079 - - -
-
kWh
-
-
kW-months/year
$12,922
2,079
Tgal
-
-
$
04: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$6,707
Cost:
$1,060
$6,707 87,113 - - - - - - $6,707
87,113
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,366
Cost:
$3,000
$3,049 39,603 $1,317 77 - - - - $3,049
39,603
kWh
$1,317
77
kW-months/year
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$637
Cost:
$125
$445 5,774 $192 11 - - - - $445
5,774
kWh
$192
11
kW-months/year
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$212
Cost:
$60
$212 2,753 - - - - - - $212
2,753
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$82
Cost:
$174
$23 297 $60 3 - - - - $23
297
kWh
$60
3
kW-months/year
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$110,833
Cost:
$170,819
$6,232 80,942 $(-567) (-33) $12,922 2,079 $92,247 - $6,232
80,942
kWh
$(-567)
(-33)
kW-months/year
$12,922
2,079
Tgal
$92,247
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Usage Primary Raw Material Electricity Usage Electricity Demand Water Usage Primary Raw Material