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IAC Assessment: TT0309
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IAC Assessment: TT0309
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2024
Principal Product Toner Cartridges
NAICS 325992 - Photographic Film, Paper, Plate, and Chemical Manufacturing
SIC 3861 - Photographic Equipment And Supplies
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 1,538,402
Annual Production 712,500 Units
Production Hrs. Annual 3,120
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $646,652 7,125,992 kWh $0.09
Electricity Demand $283,872 21,859 kW-months/year $12.99
Natural Gas $115,257 22,151 MMBtu $5.20
TOTAL ENERGY COSTS $1,056,164
RECOMMENDED SAVINGS* $214,579 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$83,523
Cost:
$250,000
$73,002 804,871 - - $10,521 2,022 - - $73,002
804,871
kWh
-
-
kW-months/year
$10,521
2,022
MMBtu
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,407
Cost:
$4,800
$30,407 335,248 - - - - - - $30,407
335,248
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$25,893
Cost:
$157,700
$25,893 285,489 - - - - - - $25,893
285,489
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.1224 REPLACE BOILER Savings:
$18,200
Cost:
$104,000
- - - - $18,200 3,498 - - -
-
kWh
-
-
kW-months/year
$18,200
3,498
MMBtu
-
-
Tgal
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$16,687
Cost:
-
- - $16,687 1,285 - - - - -
-
kWh
$16,687
1,285
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,028
Cost:
$1,500
$12,564 138,256 $2,464 190 - - - - $12,564
138,256
kWh
$2,464
190
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,333
Cost:
-
$10,333 113,928 - - - - - - $10,333
113,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,336
Cost:
$20,480
$7,336 80,890 - - - - - - $7,336
80,890
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 3.4155 METER WASTE WATER Savings:
$4,799
Cost:
$1,100
- - - - - - $4,799 1,839 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,799
1,839
Tgal
10: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$2,373
Cost:
$430
$2,373 26,164 - - - - - - $2,373
26,164
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$214,579
Cost:
$540,010
$161,908 1,784,846 $19,151 1,475 $28,721 5,520 $4,799 1,839 $161,908
1,784,846
kWh
$19,151
1,475
kW-months/year
$28,721
5,520
MMBtu
$4,799
1,839
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal