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IAC Assessment: TT0314
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IAC Assessment: TT0314
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IAC Center Tennessee Technological University
Assessment Year 2024
Principal Product Intake Manifolds
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 260,000
Annual Production 88,200 Units
Production Hrs. Annual 3,920
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,027 2,956,800 kWh $0.08
Electricity Demand $122,398 8,417 kW-months/year $14.54
Natural Gas $31,097 4,429 MMBtu $7.02
LPG $36,074 1,036 MMBtu $34.82
TOTAL ENERGY COSTS $432,014
RECOMMENDED SAVINGS* $120,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$51,299
Cost:
$312,500
$9,699 118,420 - - - - $41,600 - - - $9,699
118,420
kWh
-
-
kW-months/year
-
-
MMBtu
$41,600
-
$
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$36,167
Cost:
$16,000
$(-2,305) (-28,140) - - $36,072 1,036 - - $2,400 - $(-2,305)
(-28,140)
kWh
-
-
kW-months/year
$36,072
1,036
MMBtu
-
-
$
$2,400
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,281
Cost:
$1,500
$8,604 105,056 $4,677 322 - - - - - - $8,604
105,056
kWh
$4,677
322
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$8,319
Cost:
$9,842
$8,319 101,579 - - - - - - - - $8,319
101,579
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,118
Cost:
$21,260
$4,118 50,278 - - - - - - - - $4,118
50,278
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,036
Cost:
$8,059
$2,623 32,026 $1,413 97 - - - - - - $2,623
32,026
kWh
$1,413
97
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,112
Cost:
-
$2,112 25,793 - - - - - - - - $2,112
25,793
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$1,111
Cost:
$4,500
- - - - - - - - $1,111 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,111
-
$
TOTAL RECOMMENDED Savings:
$120,443
Cost:
$373,661
$33,170 405,012 $6,090 419 $36,072 1,036 $41,600 - $3,511 - $33,170
405,012
kWh
$6,090
419
kW-months/year
$36,072
1,036
MMBtu
$41,600
-
$
$3,511
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand LPG Personnel Changes Ancillary Material Cost