IAC logo
IAC Assessment: TT0315
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0315
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2024
Principal Product Fiberglass Reinforced Building Panels
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3996 - Hard Surface Floor Coverings, Nec
Sales $100,000,000-$500,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 3,405 Thousand Feet
Production Hrs. Annual 7,344
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $265,498 3,613,824 kWh $0.07
Electricity Demand $111,553 9,880 kW-months/year $11.29
Natural Gas $314,200 39,104 MMBtu $8.03
TOTAL ENERGY COSTS $697,435
RECOMMENDED SAVINGS* $103,429 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$44,634
Cost:
$22,300
$14,432 196,359 $3,620 321 - - $26,582 - $14,432
196,359
kWh
$3,620
321
kW-months/year
-
-
MMBtu
$26,582
-
$
02: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$13,017
Cost:
$16,000
- - - - $13,017 1,620 - - -
-
kWh
-
-
kW-months/year
$13,017
1,620
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,328
Cost:
$1,500
$12,253 166,709 $3,075 272 - - - - $12,253
166,709
kWh
$3,075
272
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$10,616
Cost:
$66,000
$10,616 144,436 - - - - - - $10,616
144,436
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,389
Cost:
$2,000
$3,108 42,282 $2,281 202 - - - - $3,108
42,282
kWh
$2,281
202
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,067
Cost:
$20,480
$5,067 68,933 - - - - - - $5,067
68,933
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,015
Cost:
$15,600
$5,015 68,236 - - - - - - $5,015
68,236
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,159
Cost:
$1,700
$3,211 43,680 $948 84 - - - - $3,211
43,680
kWh
$948
84
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$204
Cost:
$184
$150 2,046 $54 5 - - - - $150
2,046
kWh
$54
5
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$103,429
Cost:
$145,764
$53,852 732,681 $9,978 884 $13,017 1,620 $26,582 - $53,852
732,681
kWh
$9,978
884
kW-months/year
$13,017
1,620
MMBtu
$26,582
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost