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IAC Assessment: TT0321
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IAC Assessment: TT0321
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IAC Center Tennessee Technological University
Assessment Year 2025
Principal Product Aluminum door frames
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $100,000,000-$500,000,000
# of Employees 297
Plant Area (Sq.Ft.) 220,000
Annual Production 9,120,000 Pieces
Production Hrs. Annual 4,625
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $608,406 8,577,550 kWh $0.07
Electricity Demand $460,874 26,311 kW-months/year $17.52
Electricity Fees $(-115,336) - $ -
Natural Gas $69,980 8,354 MMBtu $8.38
TOTAL ENERGY COSTS $1,044,240
RECOMMENDED SAVINGS* $159,293 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ Tgal
01: 2.9113 USE SOLAR HEAT FOR HEAT Savings:
$71,296
Cost:
$345,600
$71,296 1,005,161 - - - - - - - - - - $71,296
1,005,161
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$28,035
Cost:
$28,125
- - - - $28,035 - - - - - - - -
-
kWh
-
-
kW-months/year
$28,035
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,594
Cost:
$2,250
$11,943 168,372 $7,651 437 - - - - - - - - $11,943
168,372
kWh
$7,651
437
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,473
Cost:
$10,000
- - - - - - - - - - $11,473 1,547 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$11,473
1,547
Tgal
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,097
Cost:
$10,000
- - - - - - $10,097 1,205 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,097
1,205
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,906
Cost:
$3,825
$2,990 42,152 $1,916 109 - - - - - - - - $2,990
42,152
kWh
$1,916
109
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,896
Cost:
$1,450
$2,984 42,063 $1,912 109 - - - - - - - - $2,984
42,063
kWh
$1,912
109
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,076
Cost:
$645
$3,076 43,362 - - - - - - - - - - $3,076
43,362
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,797
Cost:
$3,000
$1,711 24,129 $86 5 - - - - - - - - $1,711
24,129
kWh
$86
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,536
Cost:
-
$1,536 21,656 - - - - - - - - - - $1,536
21,656
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
11: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,173
Cost:
-
- - - - $1,173 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,173
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
12: 3.4151 MINIMIZE WATER USAGE Savings:
$830
Cost:
-
- - - - - - - - $830 101 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$830
101
Tgal
-
-
Tgal
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$584
Cost:
$1,125
$584 8,233 - - - - - - - - - - $584
8,233
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$159,293
Cost:
$406,020
$96,120 1,355,128 $11,565 660 $29,208 - $10,097 1,205 $830 101 $11,473 1,547 $96,120
1,355,128
kWh
$11,565
660
kW-months/year
$29,208
-
$
$10,097
1,205
MMBtu
$830
101
Tgal
$11,473
1,547
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Usage Water Disposal