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IAC Assessment: TT0324
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IAC Assessment: TT0324
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IAC Center Tennessee Technological University
Assessment Year 2025
Principal Product Custom metal assemblies
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 480
Plant Area (Sq.Ft.) 150,000
Annual Production 500,000 Pieces
Production Hrs. Annual 4,998
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $492,887 7,181,684 kWh $0.07
Electricity Demand $337,889 16,496 kW-months/year $20.48
Natural Gas $186,038 27,556 MMBtu $6.75
LPG $42,192 2,151 MMBtu $19.62
TOTAL ENERGY COSTS $1,103,958
RECOMMENDED SAVINGS* $347,291 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$160,334
Cost:
$75,000
$(-7,548) (-110,035) - - - - $167,882 - $(-7,548)
(-110,035)
kWh
-
-
kW-months/year
-
-
$
$167,882
-
$
02: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$83,556
Cost:
-
- - - - $83,556 - - - -
-
kWh
-
-
kW-months/year
$83,556
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,944
Cost:
$82,992
$25,014 364,634 $17,930 875 - - - - $25,014
364,634
kWh
$17,930
875
kW-months/year
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$29,835
Cost:
$24,750
- - - - $29,835 - - - -
-
kWh
-
-
kW-months/year
$29,835
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,732
Cost:
$35,000
$13,732 200,170 - - - - - - $13,732
200,170
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,316
Cost:
$1,305
$7,316 106,657 - - - - - - $7,316
106,657
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,929
Cost:
$13,000
$3,929 57,271 - - - - - - $3,929
57,271
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,846
Cost:
$500
$2,686 39,150 $160 8 - - - - $2,686
39,150
kWh
$160
8
kW-months/year
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,799
Cost:
$60
$2,799 40,811 - - - - - - $2,799
40,811
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$347,291
Cost:
$232,607
$47,928 698,658 $18,090 883 $113,391 - $167,882 - $47,928
698,658
kWh
$18,090
883
kW-months/year
$113,391
-
$
$167,882
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost