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IAC Assessment: TT0325
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IAC Assessment: TT0325
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IAC Center Tennessee Technological University
Assessment Year 2025
Principal Product tire bladders
NAICS 326211 - Tire Manufacturing (except Retreading)
SIC 3011 - Tires And Inner Tubes
Sales $10,000,000-$50,000,000
# of Employees 84
Plant Area (Sq.Ft.) 164,642
Annual Production 120,000 Units
Production Hrs. Annual 8,000
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $633,750 7,995,200 kWh $0.08
Electricity Demand $55,639 9,658 kW-months/year $5.76
Natural Gas $143,535 38,377 MMBtu $3.74
LPG $16,490 695 MMBtu $23.73
TOTAL ENERGY COSTS $892,449
RECOMMENDED SAVINGS* $377,637 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$242,348
Cost:
$1,045,217
$403,119 5,102,772 - - $(-64,750) (-17,313) - - - - $(-96,021) - $403,119
5,102,772
kWh
-
-
kW-months/year
$(-64,750)
(-17,313)
MMBtu
-
-
Tgal
-
-
Tgal
$(-96,021)
-
$
02: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$68,822
Cost:
$200,000
- - - - $65,206 17,435 $3,616 2,500 - - - - -
-
kWh
-
-
kW-months/year
$65,206
17,435
MMBtu
$3,616
2,500
Tgal
-
-
Tgal
-
-
$
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$30,978
Cost:
$17,480
$11,321 143,129 - - $19,657 5,256 - - - - - - $11,321
143,129
kWh
-
-
kW-months/year
$19,657
5,256
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$8,824
Cost:
$22,500
- - - - $8,768 2,344 $56 39 - - - - -
-
kWh
-
-
kW-months/year
$8,768
2,344
MMBtu
$56
39
Tgal
-
-
Tgal
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,974
Cost:
$16,000
$5,392 68,000 $582 101 - - - - - - - - $5,392
68,000
kWh
$582
101
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,854
Cost:
$400
$5,854 73,825 - - - - - - - - - - $5,854
73,825
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,049
Cost:
$30,040
$5,049 63,669 - - - - - - - - - - $5,049
63,669
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,068
Cost:
$15,000
$4,068 51,300 - - - - - - - - - - $4,068
51,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,955
Cost:
$1,000
$3,569 45,000 $386 67 - - - - - - - - $3,569
45,000
kWh
$386
67
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 3.4155 METER WASTE WATER Savings:
$1,047
Cost:
$1,100
- - - - - - - - $1,047 600 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,047
600
Tgal
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$718
Cost:
$2,640
$650 8,208 $68 12 - - - - - - - - $650
8,208
kWh
$68
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$377,637
Cost:
$1,351,377
$439,022 5,555,903 $1,036 180 $28,881 7,722 $3,672 2,539 $1,047 600 $(-96,021) - $439,022
5,555,903
kWh
$1,036
180
kW-months/year
$28,881
7,722
MMBtu
$3,672
2,539
Tgal
$1,047
600
Tgal
$(-96,021)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost