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IAC Assessment: TT0327
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IAC Assessment: TT0327
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Tennessee Technological University
Assessment Year 2025
Principal Product HDPE and PET Containers
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 141,000
Annual Production 9,600,000 Pounds
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $468,780 10,639,374 kWh $0.04
Electricity Demand $253,696 34,812 kW-months/year $7.29
Natural Gas $6,764 538 MMBtu $12.57
TOTAL ENERGY COSTS $738,873
RECOMMENDED SAVINGS* $140,712 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,321
Cost:
-
$3,321 74,296 - - - - - - $3,321
74,296
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,048
Cost:
-
- - - - - - $1,048 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,048
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$998
Cost:
$120
$998 22,316 - - - - - - $998
22,316
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,500
Cost:
$550
$2,454 54,894 $46 6 - - - - $2,454
54,894
kWh
$46
6
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$39,392
Cost:
$20,000
$39,392 881,256 - - - - - - $39,392
881,256
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,254
Cost:
$1,491
$992 22,194 $262 36 - - - - $992
22,194
kWh
$262
36
kW-months/year
-
-
MMBtu
-
-
$
07: 4.721 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION Savings:
$17,852
Cost:
$35,000
$17,602 393,657 - - $250 20 - - $17,602
393,657
kWh
-
-
kW-months/year
$250
20
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,101
Cost:
$31,875
- - - - - - $8,101 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,101
-
$
09: 2.9113 USE SOLAR HEAT FOR HEAT Savings:
$66,246
Cost:
$798,795
$66,246 1,482,015 - - - - - - $66,246
1,482,015
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$140,712
Cost:
$887,831
$131,005 2,930,628 $308 42 $250 20 $9,149 - $131,005
2,930,628
kWh
$308
42
kW-months/year
$250
20
MMBtu
$9,149
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost