IAC logo
IAC Assessment: TT0330
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0330
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2025
Principal Product Hydraulic Hose
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 184,937
Annual Production 3,999 Thousand Feet
Production Hrs. Annual 4,160
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $702,799 6,159,927 kWh $0.11
Natural Gas $153,012 11,571 MMBtu $13.22
TOTAL ENERGY COSTS $867,229
RECOMMENDED SAVINGS* $620,817 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Usage Water Disposal Ancillary Material Cost Electricity Usage Natural Gas Water Usage Water Disposal Ancillary Material Cost
$ kWh $ MMBtu $ Tgal $ Tgal $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$508,143
Cost:
$2,436,747
$508,143 4,453,489 - - - - - - - - $508,143
4,453,489
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$30,472
Cost:
$17,136
$30,472 267,067 - - - - - - - - $30,472
267,067
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,346
Cost:
$1,500
$25,346 222,144 - - - - - - - - $25,346
222,144
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$19,725
Cost:
$12,000
$19,725 172,878 - - - - - - - - $19,725
172,878
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$11,614
Cost:
$38,380
- - $11,614 878 - - - - - - -
-
kWh
$11,614
878
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$10,702
Cost:
$50,000
- - $7,187 544 $1,567 720 $508 720 $1,440 - -
-
kWh
$7,187
544
MMBtu
$1,567
720
Tgal
$508
720
Tgal
$1,440
-
$
07: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$6,469
Cost:
$25,000
- - - - $4,883 2,246 $1,586 2,246 - - -
-
kWh
-
-
MMBtu
$4,883
2,246
Tgal
$1,586
2,246
Tgal
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,319
Cost:
$3,400
$3,319 29,086 - - - - - - - - $3,319
29,086
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$2,928
Cost:
$11,800
- - $2,928 221 - - - - - - -
-
kWh
$2,928
221
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$928
Cost:
$5,000
- - $899 68 $22 10 $7 10 - - -
-
kWh
$899
68
MMBtu
$22
10
Tgal
$7
10
Tgal
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$642
Cost:
$1,400
$642 5,623 - - - - - - - - $642
5,623
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
12: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$529
Cost:
$1,344
- - $529 40 - - - - - - -
-
kWh
$529
40
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$620,817
Cost:
$2,603,707
$587,647 5,150,287 $23,157 1,751 $6,472 2,976 $2,101 2,976 $1,440 - $587,647
5,150,287
kWh
$23,157
1,751
MMBtu
$6,472
2,976
Tgal
$2,101
2,976
Tgal
$1,440
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Natural Gas Water Usage Water Disposal Ancillary Material Cost Electricity Usage Natural Gas Water Usage Water Disposal Ancillary Material Cost