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IAC Assessment: UA0003
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IAC Assessment: UA0003
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IAC Center University of Alabama
Assessment Year 2007
Principal Product Automotive subframes and bumpers
NAICS 336111 - Automobile Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 308
Plant Area (Sq.Ft.) 144,000
Annual Production 1,800,000 Pieces
Production Hrs. Annual 6,800
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $678,674 8,641,690 kWh $0.08
Electricity Demand $114,338 17,690 kW-months/year $6.46
Natural Gas $215,659 23,716 MMBtu $9.09
TOTAL ENERGY COSTS $1,046,471
RECOMMENDED SAVINGS* $145,004 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$65,640
Cost:
$16,926
- - - - - - $65,640 75 -
-
kWh
-
-
kW-months/year
-
-
$
$65,640
75
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,585
Cost:
$54,205
$24,920 407,410 $4,270 719 $1,395 - - - $24,920
407,410
kWh
$4,270
719
kW-months/year
$1,395
-
$
-
-
MMBtu
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$43,286
Cost:
$20,950
$35,571 581,610 $5,723 1,015 $1,992 - - - $35,571
581,610
kWh
$5,723
1,015
kW-months/year
$1,992
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,528
Cost:
-
$1,528 24,986 - - - - - - $1,528
24,986
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,563
Cost:
-
$375 11,688 - - - - $1,188 1,348 $375
11,688
kWh
-
-
kW-months/year
-
-
$
$1,188
1,348
MMBtu
06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,422
Cost:
-
$1,093 18,024 $268 45 $61 - - - $1,093
18,024
kWh
$268
45
kW-months/year
$61
-
$
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$814
Cost:
$1,180
$814 13,300 - - - - - - $814
13,300
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$166
Cost:
$158
$166 2,566 - - - - - - $166
2,566
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$145,004
Cost:
$93,419
$64,467 1,059,584 $10,261 1,779 $3,448 - $66,828 1,423 $64,467
1,059,584
kWh
$10,261
1,779
kW-months/year
$3,448
-
$
$66,828
1,423
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas