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IAC Assessment: UA0005
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IAC Assessment: UA0005
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IAC Center University of Alabama
Assessment Year 2007
Principal Product cooked chicken
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $100,000,000-$500,000,000
# of Employees 539
Plant Area (Sq.Ft.) 87,000
Annual Production 75,000,000 Pounds
Production Hrs. Annual 6,370
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,205,553 20,355,476 kWh $0.06
Electricity Demand $220,688 47,478 kW-months/year $4.65
Natural Gas $1,662,784 155,711 MMBtu $10.68
TOTAL ENERGY COSTS $3,089,025
RECOMMENDED SAVINGS* $173,922 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,346
Cost:
$620
- - - - $2,346 248 - - -
-
kWh
-
-
kW-months/year
$2,346
248
MMBtu
-
-
lb
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$46,152
Cost:
$24,000
- - - - $46,152 49 - - -
-
kWh
-
-
kW-months/year
$46,152
49
MMBtu
-
-
lb
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$474
Cost:
$112
- - - - $474 50 - - -
-
kWh
-
-
kW-months/year
$474
50
MMBtu
-
-
lb
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$5,783
Cost:
$465
- - - - $5,783 610 - - -
-
kWh
-
-
kW-months/year
$5,783
610
MMBtu
-
-
lb
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$13,620
Cost:
$7,000
- - - - $13,620 14 - - -
-
kWh
-
-
kW-months/year
$13,620
14
MMBtu
-
-
lb
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,737
Cost:
$1,400
$9,737 228,141 - - - - - - $9,737
228,141
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,336
Cost:
-
$2,336 54,737 - - - - - - $2,336
54,737
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$426
Cost:
$590
$426 9,953 - - - - - - $426
9,953
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,381
Cost:
$27,533
$5,144 119,656 $1,237 260 - - - - $5,144
119,656
kWh
$1,237
260
kW-months/year
-
-
MMBtu
-
-
lb
10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$30,550
Cost:
$6,500
- - - - - - $30,550 5,240,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$30,550
5,240,000
lb
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,389
Cost:
$10,000
- - - - $21,389 2,149 - - -
-
kWh
-
-
kW-months/year
$21,389
2,149
MMBtu
-
-
lb
12: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$34,728
Cost:
$1,615
$9,914 231,833 $157 32 $24,657 3,339 - - $9,914
231,833
kWh
$157
32
kW-months/year
$24,657
3,339
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$173,922
Cost:
$79,835
$27,557 644,320 $1,394 292 $114,421 6,459 $30,550 5,240,000 $27,557
644,320
kWh
$1,394
292
kW-months/year
$114,421
6,459
MMBtu
$30,550
5,240,000
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)