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IAC Assessment: UA0008
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IAC Assessment: UA0008
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IAC Center University of Alabama
Assessment Year 2007
Principal Product Asphalt Shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $100,000,000-$500,000,000
# of Employees 275
Plant Area (Sq.Ft.) 519,000
Annual Production 6,000,000 Units
Production Hrs. Annual 8,637
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,068,446 16,578,254 kWh $0.06
Natural Gas $1,405,773 121,719 MMBtu $11.55
TOTAL ENERGY COSTS $2,474,219
RECOMMENDED SAVINGS* $147,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,008
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,588
Cost:
$63,550
$36,588 567,702 - - $36,588
567,702
kWh
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,848
Cost:
-
$11,848 183,829 - - $11,848
183,829
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,233
Cost:
$1,400
$23,233 360,474 - - $23,233
360,474
kWh
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,340
Cost:
$519
$1,340 20,851 - - $1,340
20,851
kWh
-
-
MMBtu
05: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$11,080
Cost:
$36,000
- - $11,080 956 -
-
kWh
$11,080
956
MMBtu
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$6,248
Cost:
$200
- - $6,248 539 -
-
kWh
$6,248
539
MMBtu
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$5,679
Cost:
$200
- - $5,679 490 -
-
kWh
$5,679
490
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$51,957
Cost:
$46,000
- - $51,957 4,482 -
-
kWh
$51,957
4,482
MMBtu
TOTAL RECOMMENDED Savings:
$147,973
Cost:
$147,869
$73,009 1,132,856 $74,964 6,467 $73,009
1,132,856
kWh
$74,964
6,467
MMBtu
TOTAL IMPLEMENTED Savings:
$47,008
Cost:
$1,800
$35,081 544,303 $11,927 1,029 $35,081
544,303
kWh
$11,927
1,029
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas