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IAC Assessment: UA0009
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IAC Assessment: UA0009
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IAC Center University of Alabama
Assessment Year 2007
Principal Product Coated Metal Parts
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 40
Plant Area (Sq.Ft.) 40,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 2,500
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,894 724,200 kWh $0.08
Electricity Demand $15,362 3,241 kW-months/year $4.74
Electricity Fees $766 - $ -
Natural Gas $99,036 6,519 MMBtu $15.19
TOTAL ENERGY COSTS $175,058
RECOMMENDED SAVINGS* $7,932 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,165
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,681
Cost:
$16,061
$3,671 44,380 $1,010 213 - - $3,671
44,380
kWh
$1,010
213
kW-months/year
-
-
MMBtu
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$588
Cost:
-
$588 7,113 - - - - $588
7,113
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$234
Cost:
$10
$229 234 $5 1 - - $229
234
kWh
$5
1
kW-months/year
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$600
Cost:
$236
$600 7,260 - - - - $600
7,260
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$528
Cost:
-
$528 6,388 - - - - $528
6,388
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$768
Cost:
$525
$768 9,287 - - - - $768
9,287
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$150
Cost:
$73
- - - - $150 10 -
-
kWh
-
-
kW-months/year
$150
10
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$324
Cost:
$567
- - - - $324 22 -
-
kWh
-
-
kW-months/year
$324
22
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$59
Cost:
$45
- - - - $59 4 -
-
kWh
-
-
kW-months/year
$59
4
MMBtu
TOTAL RECOMMENDED Savings:
$7,932
Cost:
$17,517
$6,384 74,662 $1,015 214 $533 36 $6,384
74,662
kWh
$1,015
214
kW-months/year
$533
36
MMBtu
TOTAL IMPLEMENTED Savings:
$7,165
Cost:
$16,822
$6,155 74,428 $1,010 213 - - $6,155
74,428
kWh
$1,010
213
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas