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IAC Assessment: UA0018
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IAC Assessment: UA0018
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IAC Center University of Alabama
Assessment Year 2008
Principal Product breads
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 332
Plant Area (Sq.Ft.) 100,000
Annual Production 1 Units
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $880,931 17,518,866 kWh $0.05
Electricity Demand $153,840 32,129 kW-months/year $4.79
Electricity Fees $23,532 - $ -
Natural Gas $1,032,823 88,946 MMBtu $11.61
TOTAL ENERGY COSTS $2,091,126
RECOMMENDED SAVINGS* $254,876 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,748
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$28,103
Cost:
$15,000
$28,103 494,689 - - - - - - $28,103
494,689
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$22,622
Cost:
-
$22,622 396,110 - - - - - - $22,622
396,110
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,686
Cost:
$5,000
$13,686 241,113 - - - - - - $13,686
241,113
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$21,032
Cost:
$15,500
- - - - - - $21,032 1,750 -
-
kWh
-
-
kW-months/year
-
-
$
$21,032
1,750
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,848
Cost:
$6,050
- - - - - - $13,848 1,154 -
-
kWh
-
-
kW-months/year
-
-
$
$13,848
1,154
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,592
Cost:
$840
- - - - - - $5,592 466 -
-
kWh
-
-
kW-months/year
-
-
$
$5,592
466
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,000
Cost:
$1,000
- - - - - - $14,000 876 -
-
kWh
-
-
kW-months/year
-
-
$
$14,000
876
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$33,582
Cost:
$71,934
$28,581 568,374 $3,709 778 $1,292 - - - $28,581
568,374
kWh
$3,709
778
kW-months/year
$1,292
-
$
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,739
Cost:
$10,237
$1,441 28,647 $231 49 $67 - - - $1,441
28,647
kWh
$231
49
kW-months/year
$67
-
$
-
-
MMBtu
10: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$78,268
Cost:
$3,900
- - - - - - $78,268 5,900 -
-
kWh
-
-
kW-months/year
-
-
$
$78,268
5,900
MMBtu
11: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,404
Cost:
$30,900
- - - - - - $22,404 1,867 -
-
kWh
-
-
kW-months/year
-
-
$
$22,404
1,867
MMBtu
TOTAL RECOMMENDED Savings:
$254,876
Cost:
$160,361
$94,433 1,728,933 $3,940 827 $1,359 - $155,144 12,013 $94,433
1,728,933
kWh
$3,940
827
kW-months/year
$1,359
-
$
$155,144
12,013
MMBtu
TOTAL IMPLEMENTED Savings:
$69,748
Cost:
$12,890
$36,308 637,223 - - - - $33,440 2,496 $36,308
637,223
kWh
-
-
kW-months/year
-
-
$
$33,440
2,496
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas