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IAC Assessment: UA0021
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IAC Assessment: UA0021
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IAC Center University of Alabama
Assessment Year 2008
Principal Product Hot-packed juices
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 200,000
Annual Production 4,500,000 Units
Production Hrs. Annual 7,488
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $385,995 7,380,900 kWh $0.05
Electricity Demand $83,977 17,537 kW-months/year $4.79
Electricity Fees $37,266 - $ -
Natural Gas $519,508 46,806 MMBtu $11.10
TOTAL ENERGY COSTS $1,026,746
RECOMMENDED SAVINGS* $90,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,936
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$12,169
Cost:
$6,000
$12,169 251,689 - - - - $12,169
251,689
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,811
Cost:
$2,000
$2,609 53,964 $202 10 - - $2,609
53,964
kWh
$202
10
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,288
Cost:
$3,000
$2,288 47,332 - - - - $2,288
47,332
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,835
Cost:
-
$8,835 182,733 - - - - $8,835
182,733
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,804
Cost:
$8,000
- - - - $14,804 1,373 -
-
kWh
-
-
kW-months/year
$14,804
1,373
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,292
Cost:
$2,550
- - - - $4,292 398 -
-
kWh
-
-
kW-months/year
$4,292
398
MMBtu
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$6,002
Cost:
$986
- - - - $6,002 557 -
-
kWh
-
-
kW-months/year
$6,002
557
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$278
Cost:
$271
$278 4,810 - - - - $278
4,810
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,436
Cost:
$49,534
$18,500 382,641 $2,936 613 - - $18,500
382,641
kWh
$2,936
613
kW-months/year
-
-
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,186
Cost:
$1,050
$1,884 38,971 $302 63 - - $1,884
38,971
kWh
$302
63
kW-months/year
-
-
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,899
Cost:
$37,307
$11,993 248,051 $1,906 398 - - $11,993
248,051
kWh
$1,906
398
kW-months/year
-
-
MMBtu
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,333
Cost:
$4,911
$1,151 23,827 $182 38 - - $1,151
23,827
kWh
$182
38
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$90,333
Cost:
$115,609
$59,707 1,234,018 $5,528 1,122 $25,098 2,328 $59,707
1,234,018
kWh
$5,528
1,122
kW-months/year
$25,098
2,328
MMBtu
TOTAL IMPLEMENTED Savings:
$19,936
Cost:
$5,986
$13,732 284,029 $202 10 $6,002 557 $13,732
284,029
kWh
$202
10
kW-months/year
$6,002
557
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas