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IAC Assessment: UA0026
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IAC Assessment: UA0026
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IAC Center University of Alabama
Assessment Year 2008
Principal Product Bathtubs, Sinks
NAICS 326191 - Plastics Plumbing Fixture Manufacturing
SIC 3088 - Plastics Plumbing Fixtures
Sales <$500,000
# of Employees 350
Plant Area (Sq.Ft.) 517,000
Annual Production 1 Units
Production Hrs. Annual 6,240
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $874,459 20,680,856 kWh $0.04
Electricity Demand $463,630 28,210 kW-months/year $16.43
Natural Gas $1,109,666 128,073 MMBtu $8.66
TOTAL ENERGY COSTS $2,447,755
RECOMMENDED SAVINGS* $328,322 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,488
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$27,831
Cost:
$950
- - - - $27,831 3,214 -
-
kWh
-
-
kW-months/year
$27,831
3,214
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$60,701
Cost:
$170,829
$60,701 1,435,571 - - - - $60,701
1,435,571
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,174
Cost:
$58,587
$8,174 68,727 - - - - $8,174
68,727
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$170,363
Cost:
$32,592
- - - - $170,363 19,677 -
-
kWh
-
-
kW-months/year
$170,363
19,677
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$49,596
Cost:
$18,202
- - - - $49,596 5,727 -
-
kWh
-
-
kW-months/year
$49,596
5,727
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,609
Cost:
$4,200
$3,837 90,744 $1,772 140 - - $3,837
90,744
kWh
$1,772
140
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,048
Cost:
-
$3,709 87,729 $2,339 186 - - $3,709
87,729
kWh
$2,339
186
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$328,322
Cost:
$285,360
$76,421 1,682,771 $4,111 326 $247,790 28,618 $76,421
1,682,771
kWh
$4,111
326
kW-months/year
$247,790
28,618
MMBtu
TOTAL IMPLEMENTED Savings:
$39,488
Cost:
$5,150
$7,546 178,473 $4,111 326 $27,831 3,214 $7,546
178,473
kWh
$4,111
326
kW-months/year
$27,831
3,214
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas