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IAC Assessment: UA0031
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IAC Assessment: UA0031
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IAC Center University of Alabama
Assessment Year 2009
Principal Product Fabricated Pipe and Pipe Fittings
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales <$500,000
# of Employees 120
Plant Area (Sq.Ft.) 320,000
Annual Production 1 Units
Production Hrs. Annual 2,750
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $261,857 3,511,498 kWh $0.07
Natural Gas $16,311 997 MMBtu $16.36
TOTAL ENERGY COSTS $318,435
RECOMMENDED SAVINGS* $27,107 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,116
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,812
Cost:
$41,878
$9,812 131,580 $9,812
131,580
kWh
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,768
Cost:
$1,894
$3,768 59,792 $3,768
59,792
kWh
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,044
Cost:
$510
$2,044 27,403 $2,044
27,403
kWh
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,868
Cost:
-
$2,868 38,465 $2,868
38,465
kWh
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,910
Cost:
$1,500
$2,910 39,030 $2,910
39,030
kWh
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,573
Cost:
$300
$1,573 21,096 $1,573
21,096
kWh
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,782
Cost:
$1,385
$3,782 50,721 $3,782
50,721
kWh
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$350
Cost:
$610
$350 4,196 $350
4,196
kWh
TOTAL RECOMMENDED Savings:
$27,107
Cost:
$48,077
$27,107 372,283 $27,107
372,283
kWh
TOTAL IMPLEMENTED Savings:
$15,116
Cost:
$44,498
$15,116 202,209 $15,116
202,209
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage