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IAC Assessment: UA0032
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IAC Assessment: UA0032
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IAC Center University of Alabama
Assessment Year 2009
Principal Product Medium and High Voltage Cable
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales <$500,000
# of Employees 215
Plant Area (Sq.Ft.) 339,000
Annual Production 55,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,451,368 23,697,890 kWh $0.06
Natural Gas $75,219 4,945 MMBtu $15.21
TOTAL ENERGY COSTS $1,526,587
RECOMMENDED SAVINGS* $149,449 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $142,368
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,663
Cost:
-
$16,663 266,865 - - $16,663
266,865
kWh
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,535
Cost:
$3,000
$14,535 232,784 - - $14,535
232,784
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$88,243
Cost:
$220,339
$88,243 1,413,240 - - $88,243
1,413,240
kWh
-
-
MMBtu
04: 2.7122 DISCONNECT BALLASTS Savings:
$2,487
Cost:
$162
$2,487 39,836 - - $2,487
39,836
kWh
-
-
MMBtu
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,594
Cost:
$680
$4,594 73,581 - - $4,594
73,581
kWh
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,240
Cost:
$2,900
- - $19,240 1,265 -
-
kWh
$19,240
1,265
MMBtu
07: 2.2212 USE MINIMUM SAFE OVEN VENTILATION Savings:
$3,687
Cost:
$4,300
- - $3,687 242 -
-
kWh
$3,687
242
MMBtu
TOTAL RECOMMENDED Savings:
$149,449
Cost:
$231,381
$126,522 2,026,306 $22,927 1,507 $126,522
2,026,306
kWh
$22,927
1,507
MMBtu
TOTAL IMPLEMENTED Savings:
$142,368
Cost:
$230,539
$119,441 1,912,889 $22,927 1,507 $119,441
1,912,889
kWh
$22,927
1,507
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas