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IAC Assessment: UA0036
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IAC Assessment: UA0036
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IAC Center University of Alabama
Assessment Year 2009
Principal Product Precision Machined Artilleries
NAICS 332994 - Small Arms, Ordnance, and Ordnance Accessories Manufacturing
SIC 3489 - Ordnance And Accessories, Nec
Sales $50,000,000-$100,000,000
# of Employees 211
Plant Area (Sq.Ft.) 97,000
Annual Production 422,828 Pieces
Production Hrs. Annual 7,350
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $436,735 5,587,500 kWh $0.08
TOTAL ENERGY COSTS $530,735
RECOMMENDED SAVINGS* $72,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,120
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,392
Cost:
-
$10,392 132,952 $10,392
132,952
kWh
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,429
Cost:
$1,700
$3,429 43,846 $3,429
43,846
kWh
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$15,005
Cost:
$15,600
$15,005 191,979 $15,005
191,979
kWh
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,387
Cost:
$40,768
$29,387 375,988 $29,387
375,988
kWh
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,452
Cost:
$10,320
$6,452 82,511 $6,452
82,511
kWh
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$912
Cost:
$1,500
$912 11,673 $912
11,673
kWh
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$6,637
Cost:
$17,500
$6,637 81,446 $6,637
81,446
kWh
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$453
Cost:
$1,337
$453 5,798 $453
5,798
kWh
TOTAL RECOMMENDED Savings:
$72,667
Cost:
$88,725
$72,667 926,193 $72,667
926,193
kWh
TOTAL IMPLEMENTED Savings:
$44,120
Cost:
$43,968
$44,120 564,459 $44,120
564,459
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage