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IAC Assessment: UA0039
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IAC Assessment: UA0039
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IAC Center University of Alabama
Assessment Year 2009
Principal Product Rubber Hoses
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $10,000,000-$50,000,000
# of Employees 113
Plant Area (Sq.Ft.) 100,000
Annual Production 6,000 Thousand Feet
Production Hrs. Annual 8,568
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $185,745 3,310,000 kWh $0.06
Electricity Demand $89,820 6,260 kW-months/year $14.35
Natural Gas $691,536 60,913 MMBtu $11.35
TOTAL ENERGY COSTS $967,101
RECOMMENDED SAVINGS* $162,802 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,020
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,022
Cost:
-
$2,803 52,604 $1,219 72 - - $2,803
52,604
kWh
$1,219
72
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,998
Cost:
$1,500
$4,751 89,162 $3,247 205 - - $4,751
89,162
kWh
$3,247
205
kW-months/year
-
-
MMBtu
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$362
Cost:
$1,534
$257 4,816 $105 7 - - $257
4,816
kWh
$105
7
kW-months/year
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,828
Cost:
$170
$1,786 33,521 - - $3,042 268 $1,786
33,521
kWh
-
-
kW-months/year
$3,042
268
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$68,100
Cost:
$11,400
- - - - $68,100 6,000 -
-
kWh
-
-
kW-months/year
$68,100
6,000
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,365
Cost:
$1,219
- - - - $8,365 737 -
-
kWh
-
-
kW-months/year
$8,365
737
MMBtu
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$46,967
Cost:
$1,450
- - - - $46,967 4,138 -
-
kWh
-
-
kW-months/year
$46,967
4,138
MMBtu
08: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$22,160
Cost:
$33,000
- - - - $22,160 1,952 -
-
kWh
-
-
kW-months/year
$22,160
1,952
MMBtu
TOTAL RECOMMENDED Savings:
$162,802
Cost:
$50,273
$9,597 180,103 $4,571 284 $148,634 13,095 $9,597
180,103
kWh
$4,571
284
kW-months/year
$148,634
13,095
MMBtu
TOTAL IMPLEMENTED Savings:
$12,020
Cost:
$1,500
$7,554 141,766 $4,466 277 - - $7,554
141,766
kWh
$4,466
277
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas