IAC Assessment: UA0042

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IAC Assessment: UA0042

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IAC Assessment: UA0042

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IAC Center	University of Alabama
Assessment Year	2010
Principal Product	Automotive Components
NAICS	336370 - Motor Vehicle Metal Stamping
SIC	3465 - Automotive Stampings
Sales	$100,000,000-$500,000,000
# of Employees	540
Plant Area (Sq.Ft.)	651,000
Annual Production	200,000 Pieces
Production Hrs. Annual	2,660
Location (State)	AL

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$1,558,971	18,514,877	kWh	$0.08
Natural Gas	$40,878	2,692	MMBtu	$15.18

TOTAL ENERGY COSTS	$1,599,849

RECOMMENDED SAVINGS*	$317,142	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$48,641

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Usage
#\|Description	Savings Cost	Status	$	kWh
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING	Savings: $107,000 Cost: -		$107,000	1,609,000	$107,000 1,609,000 kWh
02: 2.7229 AIR CONDITION ONLY SPACE NECESSARY	Savings: $27,615 Cost: $76,409		$27,615	407,247	$27,615 407,247 kWh
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED	Savings: $2,894 Cost: -		$2,894	796,000	$2,894 796,000 kWh
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $16,865 Cost: $5,500		$16,865	253,477	$16,865 253,477 kWh
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE	Savings: $19,160 Cost: -		$19,160	288,120	$19,160 288,120 kWh
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED	Savings: $5,258 Cost: $1,230		$5,258	79,073	$5,258 79,073 kWh
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT	Savings: $1,124 Cost: $8,640		$1,124	16,908	$1,124 16,908 kWh
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $21,529 Cost: $39,184		$21,529	323,994	$21,529 323,994 kWh
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $108,339 Cost: $300,727		$108,339	1,838,019	$108,339 1,838,019 kWh
10: 2.7134 USE PHOTOCELL CONTROLS	Savings: $7,358 Cost: $502		$7,358	110,729	$7,358 110,729 kWh

TOTAL RECOMMENDED	Savings: $317,142 Cost: $432,192		$317,142	5,722,567	$317,142 5,722,567 kWh
TOTAL IMPLEMENTED	Savings: $48,641 Cost: $7,232		$48,641	731,399	$48,641 731,399 kWh
	Savings Cost		$	kWh
	Savings Cost		Electricity Usage		Electricity Usage