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IAC Assessment: UA0042
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IAC Assessment: UA0042
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Automotive Components
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $100,000,000-$500,000,000
# of Employees 540
Plant Area (Sq.Ft.) 651,000
Annual Production 200,000 Pieces
Production Hrs. Annual 2,660
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,558,971 18,514,877 kWh $0.08
Natural Gas $40,878 2,692 MMBtu $15.18
TOTAL ENERGY COSTS $1,599,849
RECOMMENDED SAVINGS* $317,142 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,641
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$107,000
Cost:
-
$107,000 1,609,000 $107,000
1,609,000
kWh
02: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$27,615
Cost:
$76,409
$27,615 407,247 $27,615
407,247
kWh
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,894
Cost:
-
$2,894 796,000 $2,894
796,000
kWh
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,865
Cost:
$5,500
$16,865 253,477 $16,865
253,477
kWh
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$19,160
Cost:
-
$19,160 288,120 $19,160
288,120
kWh
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$5,258
Cost:
$1,230
$5,258 79,073 $5,258
79,073
kWh
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,124
Cost:
$8,640
$1,124 16,908 $1,124
16,908
kWh
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,529
Cost:
$39,184
$21,529 323,994 $21,529
323,994
kWh
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$108,339
Cost:
$300,727
$108,339 1,838,019 $108,339
1,838,019
kWh
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$7,358
Cost:
$502
$7,358 110,729 $7,358
110,729
kWh
TOTAL RECOMMENDED Savings:
$317,142
Cost:
$432,192
$317,142 5,722,567 $317,142
5,722,567
kWh
TOTAL IMPLEMENTED Savings:
$48,641
Cost:
$7,232
$48,641 731,399 $48,641
731,399
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage