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IAC Assessment: UA0049
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IAC Assessment: UA0049
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Pipe Coatings
NAICS 238320 - Painting and Wall Covering Contractors
SIC 1721 - Painting And Paper Hanging
Sales $5,000,000-$10,000,000
# of Employees 27
Plant Area (Sq.Ft.) 66,700
Annual Production 2,500 Thousand Feet
Production Hrs. Annual 2,210
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,653 1,284,850 kWh $0.13
TOTAL ENERGY COSTS $172,653
RECOMMENDED SAVINGS* $91,065 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,640
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Electricity Usage Electricity Fees
$ kWh $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,990
Cost:
$39,640
$19,990 143,245 - - $19,990
143,245
kWh
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,150
Cost:
$384
$10,150 94,055 - - $10,150
94,055
kWh
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,870
Cost:
-
$8,870 66,880 - - $8,870
66,880
kWh
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,275
Cost:
$2,520
$1,275 10,320 - - $1,275
10,320
kWh
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,170
Cost:
$22,560
$7,170 56,800 - - $7,170
56,800
kWh
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,280
Cost:
$670
$1,280 12,120 - - $1,280
12,120
kWh
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,060
Cost:
$935
$1,060 9,820 - - $1,060
9,820
kWh
-
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$13,000
Cost:
$13,430
$13,000 93,745 - - $13,000
93,745
kWh
-
-
$
09: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$2,800
Cost:
$2,000
$2,800 16,200 - - $2,800
16,200
kWh
-
-
$
10: 2.8112 COMBINE UTILITY METERS Savings:
$25,470
Cost:
$17,700
- - $25,470 - -
-
kWh
$25,470
-
$
TOTAL RECOMMENDED Savings:
$91,065
Cost:
$99,839
$65,595 503,185 $25,470 - $65,595
503,185
kWh
$25,470
-
$
TOTAL IMPLEMENTED Savings:
$66,640
Cost:
$83,219
$41,170 320,120 $25,470 - $41,170
320,120
kWh
$25,470
-
$
Savings
Cost
$ kWh $ $
Electricity Usage Electricity Fees Electricity Usage Electricity Fees