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IAC Assessment: UA0052
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IAC Assessment: UA0052
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Metal Fabrication
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 191,000
Annual Production 5,000,000 Pounds
Production Hrs. Annual 5,610
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $317,622 5,285,782 kWh $0.06
Electricity Demand $221,533 17,512 kW-months/year $12.65
Natural Gas $132,809 9,143 MMBtu $14.53
TOTAL ENERGY COSTS $672,968
RECOMMENDED SAVINGS* $43,311 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,208
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,025
Cost:
$10,875
$5,647 93,966 $3,378 267 - - $5,647
93,966
kWh
$3,378
267
kW-months/year
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$852
Cost:
$470
$852 14,184 - - - - $852
14,184
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$168
Cost:
$97
$168 2,788 - - - - $168
2,788
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,369
Cost:
$640
$4,016 66,828 $2,353 186 - - $4,016
66,828
kWh
$2,353
186
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,183
Cost:
$1,500
$7,032 117,000 $3,151 250 - - $7,032
117,000
kWh
$3,151
250
kW-months/year
-
-
MMBtu
06: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,198
Cost:
$5,028
- - - - $2,198 151 -
-
kWh
-
-
kW-months/year
$2,198
151
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,116
Cost:
$850
$3,116 51,852 - - - - $3,116
51,852
kWh
-
-
kW-months/year
-
-
MMBtu
08: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$11,400
Cost:
$10,000
$7,984 132,839 $3,416 270 - - $7,984
132,839
kWh
$3,416
270
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$43,311
Cost:
$29,460
$28,815 479,457 $12,298 973 $2,198 151 $28,815
479,457
kWh
$12,298
973
kW-months/year
$2,198
151
MMBtu
TOTAL IMPLEMENTED Savings:
$19,208
Cost:
$12,375
$12,679 210,966 $6,529 517 - - $12,679
210,966
kWh
$6,529
517
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas