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IAC Assessment: UA0054
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IAC Assessment: UA0054
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IAC Center University of Alabama
Assessment Year 2010
Principal Product forklift component assemblies
NAICS 333924 - Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3537 - Industrial Trucks And Tractors
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 135,000 Pieces
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,419,389 23,076,000 kWh $0.06
Electricity Demand $200,362 48,813 kW-months/year $4.10
Electricity Fees $24,000 - $ -
Natural Gas $954,251 38,404 MMBtu $24.85
TOTAL ENERGY COSTS $2,598,002
RECOMMENDED SAVINGS* $203,508 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,382
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$31,442
Cost:
$1,000
$25,860 420,415 $5,582 113 - - $25,860
420,415
kWh
$5,582
113
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,010
Cost:
$7,000
$10,343 168,155 $667 162 - - $10,343
168,155
kWh
$667
162
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$86,265
Cost:
$71,625
$79,040 1,284,987 $7,225 1,760 - - $79,040
1,284,987
kWh
$7,225
1,760
kW-months/year
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,443
Cost:
$1,893
$2,443 39,712 - - - - $2,443
39,712
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$42,638
Cost:
$40,400
$40,678 656,104 $1,960 478 - - $40,678
656,104
kWh
$1,960
478
kW-months/year
-
-
MMBtu
06: 2.2523 REDUCE INFILTRATION TO REFRIGERATED AREAS; ISOLATE HOT EQUIPMENT FROM REFRIGERATED AREAS Savings:
$25,338
Cost:
$6,850
$21,472 346,332 $3,866 943 - - $21,472
346,332
kWh
$3,866
943
kW-months/year
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,372
Cost:
$3,230
$2,506 40,416 - - $1,866 185 $2,506
40,416
kWh
-
-
kW-months/year
$1,866
185
MMBtu
TOTAL RECOMMENDED Savings:
$203,508
Cost:
$131,998
$182,342 2,956,121 $19,300 3,456 $1,866 185 $182,342
2,956,121
kWh
$19,300
3,456
kW-months/year
$1,866
185
MMBtu
TOTAL IMPLEMENTED Savings:
$15,382
Cost:
$10,230
$12,849 208,571 $667 162 $1,866 185 $12,849
208,571
kWh
$667
162
kW-months/year
$1,866
185
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas