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IAC Assessment: UA0057
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IAC Assessment: UA0057
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Large Machined Metal Parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 120,000
Annual Production 25 Pieces
Production Hrs. Annual 3,744
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,414 2,484,300 kWh $0.08
Natural Gas $53,397 3,654 MMBtu $14.61
TOTAL ENERGY COSTS $254,811
RECOMMENDED SAVINGS* $55,495 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,124
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,876
Cost:
$3,000
$9,876 135,844 $9,876
135,844
kWh
02: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$7,848
Cost:
$80
$7,848 107,955 $7,848
107,955
kWh
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,400
Cost:
$2,080
$4,400 60,519 $4,400
60,519
kWh
04: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$11,362
Cost:
$71,030
$11,362 156,290 $11,362
156,290
kWh
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$8,910
Cost:
$1,742
$8,910 122,564 $8,910
122,564
kWh
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,885
Cost:
$250
$6,885 94,708 $6,885
94,708
kWh
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,185
Cost:
$1,020
$3,185 43,813 $3,185
43,813
kWh
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,029
Cost:
$12,535
$3,029 41,660 $3,029
41,660
kWh
TOTAL RECOMMENDED Savings:
$55,495
Cost:
$91,737
$55,495 763,353 $55,495
763,353
kWh
TOTAL IMPLEMENTED Savings:
$22,124
Cost:
$5,160
$22,124 304,318 $22,124
304,318
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage