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IAC Assessment: UA0063
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IAC Assessment: UA0063
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IAC Center University of Alabama
Assessment Year 2011
Principal Product water meters
NAICS 334514 - Totalizing Fluid Meter and Counting Device Manufacturing
SIC 3824 - Fluid Meters And Counting Devices
Sales $1,000,000-$5,000,000
# of Employees 540
Plant Area (Sq.Ft.) 250,000
Annual Production 1,900,000 Pieces
Production Hrs. Annual 2,080
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,645,220 26,804,651 kWh $0.06
Natural Gas $138,362 18,119 MMBtu $7.64
TOTAL ENERGY COSTS $1,783,582
RECOMMENDED SAVINGS* $179,253 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $161,149
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,438
Cost:
$23,295
$10,438 170,057 - - $10,438
170,057
kWh
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,938
Cost:
$1,003
$2,938 47,869 - - $2,938
47,869
kWh
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$17,580
Cost:
$100
$17,580 288,205 - - $17,580
288,205
kWh
-
-
MMBtu
04: 2.7312 MINIMIZE USE OF OUTSIDE MAKE-UP AIR FOR VENTILATION EXCEPT WHEN USED FOR ECONOMIZER CYCLE Savings:
$28,528
Cost:
$3,584
- - $28,528 3,734 -
-
kWh
$28,528
3,734
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$30,417
Cost:
$1,000
$30,417 498,643 - - $30,417
498,643
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$53,363
Cost:
$3,900
$53,363 874,808 - - $53,363
874,808
kWh
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$524
Cost:
$202
$524 8,583 - - $524
8,583
kWh
-
-
MMBtu
08: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$35,465
Cost:
$27,200
$35,465 581,398 - - $35,465
581,398
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$179,253
Cost:
$60,284
$150,725 2,469,563 $28,528 3,734 $150,725
2,469,563
kWh
$28,528
3,734
MMBtu
TOTAL IMPLEMENTED Savings:
$161,149
Cost:
$59,982
$132,621 2,172,775 $28,528 3,734 $132,621
2,172,775
kWh
$28,528
3,734
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas