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IAC Assessment: UA0065
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IAC Assessment: UA0065
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Fuel Filters
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 105,000
Annual Production 450,000 Pieces
Production Hrs. Annual 2,100
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $72,628 1,542,000 kWh $0.05
Electricity Demand $53,298 5,922 kW-months/year $9.00
Electricity Fees $22,551 - $ -
Natural Gas $35,966 4,715 MMBtu $7.63
TOTAL ENERGY COSTS $216,620
RECOMMENDED SAVINGS* $18,196 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,370
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,459
Cost:
$24,444
$8,531 181,117 $4,410 490 $518 - - - - - $8,531
181,117
kWh
$4,410
490
kW-months/year
$518
-
$
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$668
Cost:
$1,241
$642 13,637 - - $26 - - - - - $642
13,637
kWh
-
-
kW-months/year
$26
-
$
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,025
Cost:
$800
$899 19,086 $1,048 116 $78 - - - - - $899
19,086
kWh
$1,048
116
kW-months/year
$78
-
$
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$702
Cost:
$1,100
$375 7,956 $300 34 $27 - - - - - $375
7,956
kWh
$300
34
kW-months/year
$27
-
$
-
-
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$832
Cost:
$1,935
- - - - - - $801 107 $31 - -
-
kWh
-
-
kW-months/year
-
-
$
$801
107
MMBtu
$31
-
$
06: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$510
Cost:
$1,533
$490 10,395 - - $20 - - - - - $490
10,395
kWh
-
-
kW-months/year
$20
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$18,196
Cost:
$31,053
$10,937 232,191 $5,758 640 $669 - $801 107 $31 - $10,937
232,191
kWh
$5,758
640
kW-months/year
$669
-
$
$801
107
MMBtu
$31
-
$
TOTAL IMPLEMENTED Savings:
$1,370
Cost:
$2,341
$1,017 21,593 $300 34 $53 - - - - - $1,017
21,593
kWh
$300
34
kW-months/year
$53
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas One-time Revenue or Avoided Cost