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IAC Assessment: UA0066
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IAC Assessment: UA0066
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Carpet Textiles
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 133
Plant Area (Sq.Ft.) 185,000
Annual Production 26,145,471 Pounds
Production Hrs. Annual 8,568
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,303,483 25,720,992 kWh $0.05
Electricity Demand $220,104 48,247 kW-months/year $4.56
Electricity Fees $49,265 - $ -
Natural Gas $377,876 65,696 MMBtu $5.75
TOTAL ENERGY COSTS $1,950,728
RECOMMENDED SAVINGS* $318,858 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $186,454
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$21,215
Cost:
$62,771
$18,538 365,778 $2,336 512 $341 - - - $18,538
365,778
kWh
$2,336
512
kW-months/year
$341
-
$
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,224
Cost:
$4,767
$2,188 43,171 - - $36 - - - $2,188
43,171
kWh
-
-
kW-months/year
$36
-
$
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$22,864
Cost:
$30,000
$19,987 394,382 $2,517 552 $360 - - - $19,987
394,382
kWh
$2,517
552
kW-months/year
$360
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,677
Cost:
$640
$6,572 129,675 - - $105 - - - $6,572
129,675
kWh
-
-
kW-months/year
$105
-
$
-
-
MMBtu
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$22,848
Cost:
$11,400
$22,481 443,612 - - $367 - - - $22,481
443,612
kWh
-
-
kW-months/year
$367
-
$
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$98,887
Cost:
$13,568
$97,298 1,919,893 - - $1,589 - - - $97,298
1,919,893
kWh
-
-
kW-months/year
$1,589
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$100,439
Cost:
$14,349
$98,825 1,950,006 - - $1,614 - - - $98,825
1,950,006
kWh
-
-
kW-months/year
$1,614
-
$
-
-
MMBtu
08: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$26,728
Cost:
$64,000
- - - - $429 - $26,299 4,713 -
-
kWh
-
-
kW-months/year
$429
-
$
$26,299
4,713
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,013
Cost:
$1,266
- - - - - - $3,013 540 -
-
kWh
-
-
kW-months/year
-
-
$
$3,013
540
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$13,963
Cost:
$3,900
$12,403 244,736 $1,560 342 - - - - $12,403
244,736
kWh
$1,560
342
kW-months/year
-
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$318,858
Cost:
$206,661
$278,292 5,491,253 $6,413 1,406 $4,841 - $29,312 5,253 $278,292
5,491,253
kWh
$6,413
1,406
kW-months/year
$4,841
-
$
$29,312
5,253
MMBtu
TOTAL IMPLEMENTED Savings:
$186,454
Cost:
$122,279
$177,279 3,498,076 $6,413 1,406 $2,762 - - - $177,279
3,498,076
kWh
$6,413
1,406
kW-months/year
$2,762
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas