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IAC Assessment: UA0069
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IAC Assessment: UA0069
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Polyurethane Car Parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 107
Plant Area (Sq.Ft.) 176,000
Annual Production 900,000 Pieces
Production Hrs. Annual 6,935
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $518,677 12,096,000 kWh $0.04
Natural Gas $136,830 11,323 MMBtu $12.08
TOTAL ENERGY COSTS $655,507
RECOMMENDED SAVINGS* $64,346 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,865
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,023
Cost:
$800
$1,032 24,072 $(-9) - - - $1,032
24,072
kWh
$(-9)
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,441
Cost:
$800
$3,470 80,914 $(-29) - - - $3,470
80,914
kWh
$(-29)
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,126
Cost:
$1,300
$1,136 26,482 $(-10) - - - $1,136
26,482
kWh
$(-10)
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,916
Cost:
$3,200
$1,932 45,045 $(-16) - - - $1,932
45,045
kWh
$(-16)
-
$
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$678
Cost:
$2,578
$684 15,960 $(-6) - - - $684
15,960
kWh
$(-6)
-
$
-
-
MMBtu
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$25,829
Cost:
$16,900
$27,520 641,799 $(-219) - $(-1,473) (-122) $27,520
641,799
kWh
$(-219)
-
$
$(-1,473)
(-122)
MMBtu
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$5,314
Cost:
$1,750
$5,662 132,035 $(-45) - $(-303) (-25) $5,662
132,035
kWh
$(-45)
-
$
$(-303)
(-25)
MMBtu
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,558
Cost:
$7,600
$6,988 162,969 $(-56) - $(-374) (-31) $6,988
162,969
kWh
$(-56)
-
$
$(-374)
(-31)
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,865
Cost:
$24,690
$18,016 420,150 $(-151) - - - $18,016
420,150
kWh
$(-151)
-
$
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$596
Cost:
$398
$601 14,034 $(-5) - - - $601
14,034
kWh
$(-5)
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$64,346
Cost:
$60,016
$67,041 1,563,460 $(-546) - $(-2,149) (-178) $67,041
1,563,460
kWh
$(-546)
-
$
$(-2,149)
(-178)
MMBtu
TOTAL IMPLEMENTED Savings:
$17,865
Cost:
$24,690
$18,016 420,150 $(-151) - - - $18,016
420,150
kWh
$(-151)
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas