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IAC Assessment: UA0077
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IAC Assessment: UA0077
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Screen Wire
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3399 - Primary Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 1,437,500
Annual Production 1,651 Tons
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,525,900 40,609,325 kWh $0.06
Natural Gas $920,596 191,436 MMBtu $4.81
TOTAL ENERGY COSTS $3,446,496
RECOMMENDED SAVINGS* $77,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$17,475
Cost:
$1,000
- - $17,475 3,633 -
-
kWh
$17,475
3,633
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,282
Cost:
$20,463
- - $17,282 3,593 -
-
kWh
$17,282
3,593
MMBtu
03: 2.2514 COVER OPEN TANKS Savings:
$4,562
Cost:
$154
- - $4,562 948 -
-
kWh
$4,562
948
MMBtu
04: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$880
Cost:
$913
- - $880 183 -
-
kWh
$880
183
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$24,553
Cost:
$800
$24,553 394,553 - - $24,553
394,553
kWh
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,608
Cost:
$2,000
$6,608 106,231 - - $6,608
106,231
kWh
-
-
MMBtu
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,398
Cost:
$58
$6,398 102,856 - - $6,398
102,856
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$77,758
Cost:
$25,388
$37,559 603,640 $40,199 8,357 $37,559
603,640
kWh
$40,199
8,357
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas